Foamable yarns, textiles and articles incorporating foamable yarns, and the process of manufacturing the same
AssigneeNIKE, Inc.
InventorsAustin Baranek, Katharine Fraser, Stephen J. Hipp, James Molyneux, Kristen E Orme, Margaret P. St. Clair, Yang Zhao
Life of this patent
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Abstract
An article, such as an article of footwear includes, a textile component. The textile component includes a yarn. The yarn includes a thermoplastic material and a blowing agent with an activation condition. Upon triggering the activation condition of the blowing agent, the blowing agent introduces a plurality of cavities, i.e. cells, into the thermoplastic material, creating a multicellular foam area of the textile.
Claims21
A textile, comprising:
- a first textile layer;
- a second textile layer;
- and
- a yarn that is inlaid between the first textile layer and the second textile layer,
- the yarn comprising:
- a core yarn;
- a multicellular foam comprising a thermoplastic material;
- wherein at least a portion of the multicellular foam is in direct contact with the core yarn and is exposed on a surface of the yarn;
- wherein the multicellular foam occupies a space between the first textile layer and the second textile layer and further extends through the first textile layer, forming a plurality of raised foam structures on an outer surface of the first textile layer;
- and
- wherein the plurality of raised foam structures are distinct in size and/or shape and/or spacing.
An upper, comprising:
- a textile, comprising:
- a first textile layer;
- a second textile layer;
- and
- a yarn that is inlaid between the first textile layer and the second textile layer,
- the yarn comprising:
- a core yarn;
- a multicellular foam comprising a thermoplastic material;
- wherein at least a portion of the multicellular foam is in direct contact with the core yarn and is exposed on a surface of the yarn;
- and
- wherein the multicellular foam occupies a space between the first textile layer and the second textile layer and further extends through the first textile layer, forming a plurality of raised foam structures on an outer surface of the first textile layer;
- wherein the plurality of raised foam structures are distinct in size and/or shape and/or spacing.
An article of footwear, comprising:
- a textile, comprising:
- a first textile layer;
- a second textile layer;
- and
- a yarn that is inlaid between the first textile layer and the second textile layer,
- the yarn comprising:
- a core yarn;
- a multicellular foam comprising a thermoplastic material;
- wherein at least a portion of the multicellular foam is in direct contact with the core yarn and is exposed on a surface of the yarn;
- and
- wherein the multicellular foam occupies a space between the first textile layer and the second textile layer and further extends through the first textile layer, forming at least one raised foam structure on a surface of the first textile layer.
An article of footwear, comprising:
- a textile, comprising:
- a first textile layer;
- a second textile layer;
- and
- a yarn that is inlaid between the first textile layer and the second textile layer,
- the yarn comprising:
- a core yarn;
- a multicellular foam comprising a thermoplastic material;
- wherein at least a portion of the multicellular foam is in direct contact with the core yarn and is exposed on a surface of the yarn;
- and
- wherein the multicellular foam occupies a space between the first textile layer and the second textile layer and further extends through the first textile layer, forming at least one raised foam structures on a surface of the first textile layer;
- wherein the thermoplastic material comprises one or more thermally-activated cross-linking agents.
Dependencies are inferred from the claim text.