Additives useful in 3D printing technologies
AssigneeEvonik Operations GmbII
InventorsJuan Jesus Burdeniuc, Jared Denis Bender, Thomas Dugan, Jr., Evan Samples
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Abstract
The present invention relates generally to amine curing agents compositions useful in formulation additives, compositions comprising systems, resin formulations, and the use of these compositions in methods of making objects by additive manufacturing using 3D printing methodologies.
Claims25
A method for preparing an object by a 3D printing process based on dual polymerization, wherein the 3D printing process based on dual polymerization comprises the following steps:
- (1) a Part A photopolymerizable component of a resin is polymerized first by a light induced process to form an intermediate object, (2) the intermediate object is then further cured by a Part B polymerizable component of a resin comprising an amine composition, wherein the amine composition comprises at least one amine curing agent with the structure:
- where R3 is H and R4 is a C2-6 saturated alkyl linear or branched or where R3═R4═C1-6 saturated alkyl linear or branched, and wherein the at least one amine curing agent is selected from the group consisting of 4,4′-methylenebis(2-ethylcyclohexylamine), 4,4′-methylenebis(2-(n -propyl) cyclohexylamine), 4,4′-methylenebis(2-(sec-propyl) cyclohexylamine), 4,4′-methylenebis(2-(n-butyl)cyclohexylamine), 4,4′-methylenebis(2-(sec-butyl)cyclohexylamine), 4,4′-methylenebis(2-(iso-butyl)cyclohexylamine), 4,4′-methylenebis(2-(t-butyl)cyclohexylamine), 4,4′-methylenebis(2-(n-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(tert -pentyl)cyclohexylamine), 4,4′-methylenebis(2-(neo-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(iso-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(sec-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(3-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(sec -isopentyl)cyclohexylamine), 4,4′-methylenebis(2-(n-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(2-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(3-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(neo-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(isohexyl)cyclohexylamine), 4,4′-methylenebis(2-(4-methylpent-1-yl)cyclohexylamine), 4,4′-methylenebis(2-(4-methylpent-2-yl)cyclohexylamine), 4,4′-methylenebis(2-(2-methylpent-2-yl)cyclohexylamine), 4,4′-methylenebis(2-(2-methylpent-1-yl)cyclohexylamine), 4,4′-methylenebis(2,6-dimethylcyclohexylamine), 4,4′-methylenebis(2,6-diethylcyclohexylamine), 4,4′-methylenebis(2,6-di(n-propyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec -propyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(n-butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec-butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(iso -butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(t-butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(n-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(tert -pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(neo-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(iso-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec -pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(3-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec-isopentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(n -hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(2-hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(3-hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(neo -hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(isohexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(4-methylpent-1-yl)cyclohexylamine), 4,4′-methylenebis(2,6-di(4-methylpent -2-yl)cyclohexylamine), 4,4′-methylenebis(2,6-di(2-methylpent-2-yl)cyclohexylamine), and 4,4′-methylenebis(2,6-di(2-methylpent-1-yl)cyclohexylamine).
A method for preparing an object by a 3D printing process based on dual polymerization, wherein the 3D printing process based on dual polymerization comprises the following steps:
- (1) a Part A photopolymerizable component of a resin is polymerized first by a light induced process to form an intermediate object, (2) the intermediate object is then further cured by a Part B polymerizable component of a resin comprising an amine composition, wherein the amine composition comprises at least one amine curing agent with the structure:
- where R is H or a C1-3 linear or branched alkyl;
- where A represents a C6-20 cyclic, polycyclic or acyclic linear or branched polyamine;
- where R1 and R2 are a C1-9 linear or branched alkyl substituent, a cyclic substituent having a heteroatom, or an aromatic substituent;
- and where n=1 to 6 and where m=1 to 3.
A method for preparing an object by a 3D printing process based on dual polymerization, wherein the 3D printing process based on dual polymerization comprises the following steps:
- (1) a Part A photopolymerizable component of a resin is polymerized first by a light induced process to form an intermediate object, (2) the intermediate object is then further cured by a Part B polymerizable component of a resin comprising an amine composition, wherein the amine composition comprises the reaction product of i) at least one amine curing agent with the structure:
- where R is H or a C1-6 linear or branched alkyl, where A represents a C6-20 cyclic, polycyclic or acyclic linear or branched polyamine, where n=1 to 6 and where m=1 to 3, with ii) at least one a,b-unsaturated carboxylic ester.
A method of forming a three-dimensional object comprising the following steps:
- a) getting in contact in an optically transparent build surface a polymerizable liquid in the presence of at least one of a reactive diluent, photoinitiator, and chain extender, wherein the polymerizable liquid comprises at least one of i) a monomer, ii) a blocked or reactive blocked oligomer or iii) a blocked or reactive blocked prepolymer;
- b) irradiating the build surface with light that passes through a radiation-transparent window to form a solid scaffold object;
- c) heating or microwaving the solid scaffold object to induce the polymerization of the at least one of a monomer, a blocked or reactive blocked oligomer or a blocked or reactive blocked prepolymer with an amine composition to form the three-dimensional object, wherein the amine composition comprises at least one amine curing agent with the structure:
- where R3 is H and R4 is C2-6 saturated alkyl linear or branched or where R3═R4═C1-6 saturated alkyl linear or branched, wherein the at least one amine curing agent is selected from the group consisting 4,4′-methylenebis(2-ethylcyclohexylamine), 4,4′-methylenebis(2-(n -propyl)cyclohexylamine), 4,4′-methylenebis(2-(sec-propyl)cyclohexylamine), 4,4′-methylenebis(2-(n-butyl)cyclohexylamine), 4,4′-methylenebis(2-(sec-butyl)cyclohexylamine), 4,4′-methylenebis(2-(iso-butyl)cyclohexylamine), 4,4′-methylenebis(2-(t-butyl)cyclohexylamine), 4,4′-methylenebis(2-(n-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(tert -pentyl)cyclohexylamine), 4,4′-methylenebis(2-(neo-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(iso-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(sec-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(3-pentyl)cyclohexylamine), 4,4′-methylenebis(2-(sec -isopentyl)cyclohexylamine), 4,4′-methylenebis(2-(n-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(2-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(3-hexyl) cyclohexylamine), 4,4′-methylenebis(2-(neo-hexyl)cyclohexylamine), 4,4′-methylenebis(2-(isohexyl)cyclohexylamine), 4,4′-methylenebis(2-(4-methylpent-1-yl) cyclohexylamine), 4,4′-methylenebis(2-(4-methylpent-2-yl)cyclohexylamine), 4,4′-methylenebis(2-(2-methylpent-2-yl) cyclohexylamine), 4,4′-methylenebis(2-(2-methylpent-1-yl)cyclohexylamine), 4,4′-methylenebis(2,6-dimethylcyclohexylamine), 4,4′-methylenebis(2,6-diethylcyclohexylamine), 4,4′-methylenebis(2,6-di(n-propyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec -propyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(n-butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec-butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(iso -butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(t-butyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(n-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(tert -pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(neo-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(iso-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec -pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(3-pentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(sec-isopentyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(n -hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(2-hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(3-hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(neo -hexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(isohexyl)cyclohexylamine), 4,4′-methylenebis(2,6-di(4-methylpent-1-yl)cyclohexylamine), 4,4′-methylenebis(2,6-di(4-methylpent -2-yl)cyclohexylamine), 4,4′-methylenebis(2,6-di(2-methylpent-2-yl)cyclohexylamine), and 4,4′-methylenebis(2,6-di(2-methylpent-1-yl)cyclohexylamine).
A method of forming a three-dimensional object comprising the following steps:
- a) getting in contact in an optically transparent build surface a polymerizable liquid in the presence of at least one of a reactive diluent, photoinitiator, and chain extender, wherein the polymerizable liquid comprises at least one of i) a monomer, ii) a blocked or reactive blocked oligomer or iii) a blocked or reactive blocked prepolymer;
- b) irradiating the build surface with light that passes through a radiation-transparent window to form a solid scaffold object;
- c) heating or microwaving the solid scaffold object to induce the polymerization of the at least one of a monomer, a blocked or reactive blocked oligomer or a blocked or reactive blocked prepolymer with an amine composition to form the three- dimensional object, wherein the amine composition comprises at least one amine curing agent with the structure:
- where R is H or a C1-3 linear or branched alkyl;
- where A represents a C6-20 cyclic, polycyclic or acyclic linear or branched polyamine;
- where R1 and R2 are a C1-9 linear or branched alkyl substituent, a cyclic substituent having a heteroatom, or an aromatic substituent;
- and where n=1 to 6 and where m=1 to 3.
A method of forming a three-dimensional object comprising the following steps:
- a) getting in contact in an optically transparent build surface a polymerizable liquid in the presence of at least one of a reactive diluent, photoinitiator, and chain extender, wherein the polymerizable liquid comprises at least one of i) a monomer, ii) a blocked or reactive blocked oligomer or iii) a blocked or reactive blocked prepolymer;
- b) irradiating the build surface with light that passes through a radiation-transparent window to form a solid scaffold object;
- c) heating or microwaving the solid scaffold object to induce the polymerization of the at least one of a monomer, a blocked or reactive blocked oligomer or a blocked or reactive blocked prepolymer with an amine composition to form the three-dimensional object, wherein the amine composition comprises the reaction product of i) at least one amine curing agent with the structure:
- where R is H or a C1-6 linear or branched alkyl, where A represents a C6-20 cyclic, polycyclic or acyclic linear or branched polyamine, where n=1 to 6 and where m=1 to 3, with ii) at least one a,b-unsaturated carboxylic ester.
Dependencies are inferred from the claim text.