Composition and cured product thereof
AssigneeDenka Company Limited
InventorToru Arai
Life of this patent
Estimating the term…
Abstract
A varnish having low viscosity and a cured product thereof having a high degree of cross-linking, exhibiting excellent low dielectric properties and mechanical properties at high temperature, and a low coefficient of linear thermal expansion are provided. A varnish comprising an olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer satisfying specific conditions, one or more selected from the following (a) to (c), and (d) a solvent: (a) a curing agent; (b) one or a plurality of resins selected from a hydrocarbon-based elastomer, a polyphenylene ether-based resin, an olefin-aromatic vinyl compound-aromatic polyene copolymer, and an aromatic polyene-based resin; and (c) a polar monomer; and a cured product of the varnish.
Claims21
A varnish, comprising:
- an olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer;
- one or more selected from the group consisting of the following (a) to (c):
- (a) a curing agent,
- (b) one or a plurality of resins selected from the group consisting of a hydrocarbon-based elastomer, a polyphenylene ether-based resin, an olefin-aromatic vinyl compound-aromatic polyene copolymer, and an aromatic polyene-based resin, and
- (c) a polar monomer;
- and
- a solvent,
- wherein the olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer satisfies all of the following conditions (1) to (4):
- (1) a number average molecular weight of the copolymerized oligomer is 500 or more and less than 12000;
- (2) the aromatic vinyl compound monomer is an aromatic vinyl compound having 8 or more and 20 or less carbon atoms, and a content of a unit of the aromatic vinyl compound monomer is 0 mass % or more and 90 mass % or less;
- (3) the aromatic polyene is one or more selected from the group consisting of polyenes having 5 or more and 20 or less carbon atoms, and an average number of the vinyl groups and/or the vinylene groups derived from a unit of the aromatic polyene is 1.5 or more and less than 10 per oligomer, wherein the average number is determined using the number average molecular weight;
- and
- (4) the olefin is one or more selected from olefins having 2 or more and 20 or less carbon atoms, and a total of units of the olefin monomer, the aromatic vinyl compound, and the aromatic polyene monomer is 100 mass %, and
- wherein a cured product of the olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer alone has a storage elastic modulus at 300° C. of 1×106 Pa or more.
A molded product, comprising:
- an olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer satisfying all of the following conditions (1) to (4):
- (1) a number average molecular weight of the copolymerized oligomer is 500 or more and less than 12000;
- (2) the aromatic vinyl compound monomer is an aromatic vinyl compound having 8 or more and 20 or less carbon atoms, and a content of a unit of the aromatic vinyl compound monomer is 0 mass % or more and 90 mass % or less;
- (3) the aromatic polyene is one or more selected from polyenes having 5 or more and 20 or less carbon atoms and having a plurality of vinyl groups and/or vinylene groups in the molecule, and an average number of the vinyl groups and/or the vinylene groups derived from a unit of the aromatic polyene is 1.5 or more and less than 10 per oligomer, wherein the average number is determined using the number average molecular weight;
- and
- (4) the olefin is one or more selected from olefins having 2 or more and 20 or less carbon atoms, and a total of units of the olefin monomer, the aromatic vinyl compound, and the aromatic polyene monomer is 100 mass %, and
- wherein a cured product of the olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer alone has a storage elastic modulus at 300° C. of 1×106 Pa or more.
A cured product, comprising:
- an olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer, as a product of a reaction using a single-site-coordinated polymerization catalyst composed of a transition metal compound represented by the following general formula (1) and a co-catalyst:
- wherein M is zirconium or hafnium;
- Cp1 and Cp2 are cyclopentadienyl groups having no substituent, or cyclopentadienyl groups having one or two alkyl substituents having no cyclic structure;
- the Cp1 and Cp2 are the same or different from each other;
- one of the Cp1 and Cp2 groups is optionally an indenyl group having no substituent, or an indenyl group having one or two alkyl substituents having no cyclic structure;
- Y is carbon, silicon, germanium or boron having a bond with Cp1 and Cp2 and having a hydrogen atom or a substituent;
- the substituents are different from each other or the same, and optionally have a cyclic structure;
- X is selected from the group consisting of hydrogen, halogens, alkyl groups and aryl groups, or two X are bonded to each other to form a diene group, and
- wherein a cured product of the olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer alone has a storage elastic modulus at 300° C. of 1×106 Pascals (Pa) or more.
A method for manufacturing a varnish, the method comprising the steps of:
- obtaining an olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer, as a product of a reaction using a single-site-coordinated polymerization catalyst composed of a transition metal compound represented by the following general formula (1) and a co-catalyst:
- wherein M is zirconium or hafnium;
- Cp1 and Cp2 are cyclopentadienyl groups having no substituent, or cyclopentadienyl groups having one or two alkyl substituents having no cyclic structure;
- the Cp1 and Cp2 are the same or different from each other;
- one of the Cp1 and Cp2 groups is optionally an indenyl group having no substituent, or an indenyl group having one or two alkyl substituents having no cyclic structure;
- Y is carbon, silicon, germanium or boron having a bond with Cp1 and Cp2 and having a hydrogen atom or a substituent;
- the substituents are different from each other or the same, and optionally have a cyclic structure;
- X is selected from the group consisting of hydrogen, halogens, alkyl groups and aryl groups, or two X are bonded to each other to form a diene group;
- and
- adding a solvent to the olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer to prepare a varnish, and
- wherein a cured product of the olefin-aromatic vinyl compound-aromatic polyene copolymerized oligomer alone has a storage elastic modulus at 300° C. of 1×106 Pascals (Pa) or more.
A cured product of a varnish, wherein the cured product has a storage elastic modulus of 2.5×106 Pa or more at 300° C., and wherein the cured product has a dielectric constant of 2.5 or less and 2.0 or more and a dielectric loss tangent of 0.003 or less and 0.0005 or more as measure at 23° C. and 10 GHz.
Dependencies are inferred from the claim text.