Crosslinkable photoresist for extreme ultraviolet lithography
AssigneeTaiwan Semiconductor Manufacturing Company, Ltd.
InventorsLi-Po Yang, Wei-Han Lai, Ching-Yu Chang
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Abstract
A method for forming a semiconductor device includes forming a photoresist layer over a substrate, exposing the photoresist layer to radiation to form a pattern therein, and selectively removing portions of the photoresist layer that are not exposed to the radiation to form a patterned photoresist layer. The photoresist layer comprises a fluorine-containing polymer, a crosslinker and a photoactive compound.
Claims20
A method of forming a semiconductor device, comprising:
- forming a photoresist layer over a substrate, wherein the photoresist layer comprises a polymer, a crosslinker and a photoactive compound;
- exposing the photoresist layer to radiation to form a pattern therein;
- and
- selectively removing portions of the photoresist layer that are not exposed to the radiation to form a patterned photoresist layer,
- wherein the polymer has the following structure (I):
- wherein:
- L1, L2 and L3 are, at each occurrence, independently a direct bond or a linker selected from oxy, carbonyl, carbonyloxy, oxycarbonyl, carbonate, halogenated or non-halogenated alkylene, halogenated or non-halogenated cycloalkylene, halogenated or non-halogenated oxyalkylene, halogenated or non-halogenated oxycycloalkylene, halogenated or non-halogenated carbonyloxyalkylene, halogenated or non-halogenated heteroalkylene, or halogenated or non-halogenated cycloheteroalkylene;
- Ar1 is, at each occurrence, independently halogenated or non-halogenated arylene or halogenated or non-halogenated heteroarylene;
- Q is, at occurrence, independently an acid labile group;
- X1 and X2 are, at each occurrence, independently a reactive group, or protected form thereof, capable of forming a covalent bond with the crosslinker;
- R1, R2 and R3 are, at each occurrence, independently H, alkyl or alkoxy;
- and
- 0<x/(x+y+z)<1, 0≤y/(x+y+z)<1 and 0<z/(x+y+z)<1,
- provided that at least one of L1 and L2 is halogenated when y>0 and that L1 is halogenated alkylene when y=0.
A method of forming a semiconductor device, comprising:
- depositing a photoresist layer over a material layer on a substrate, wherein the photoresist layer comprises a polymer, a crosslinker and a photoacid generator;
- exposing the photoresist layer to radiation, thereby forming a crosslinked polymer in portions of the photoresist layer exposed to the radiation;
- developing the photoresist layer to form a patterned photoresist layer;
- and
- etching the material layer using the patterned photoresist layer as an etch mask,
- wherein the polymer has the following structure (I):
- wherein:
- L1 and L2 are, at each occurrence, independently a direct bond or a carbonyloxy or halogenated alkylene linker, provided that at least one of L1 and L2 is a halogenated alkylene linker;
- L3 is, at each occurrence, a direct bond;
- Ar1 is, at each occurrence, independently halogenated or non-halogenated arylene or halogenated or non-halogenated heteroarylene;
- Q is, at occurrence, independently an acid labile group;
- X1 and X2 are, at each occurrence, independently a reactive group, or protected form thereof, capable of forming a covalent bond with the crosslinker;
- R1, R2 and R3 are, at each occurrence, independently H, alkyl or alkoxy;
- and
- 0<x/(x+y+z)<1, 0<y/(x+y+z)<1 and 0<z/(x+y+z)<1.
A method of forming a semiconductor device, comprising:
- depositing a material layer over a substrate;
- applying a photoresist composition comprising a polymer, a crosslinker and a photoacid generator over the material layer to form a photoresist layer;
- exposing the photoresist layer to an extreme ultraviolet (EUV) radiation to generate a photoacid, which catalyzes the reaction between the polymer and the crosslinker to form a crosslinked polymer in exposed regions of the photoresist layer;
- baking the photoresist layer;
- removing exposed or unexposed regions of the photoresist layer to form a patterned photoresist layer;
- and
- etching the material layer using the patterned photoresist layer as an etch mask,
- wherein the polymer has the following structure (Ia):
- wherein:
- R1, R2 and R3 are, at each occurrence, independently H or alkyl;
- Rf1 and Rf2 are, at each occurrence, independently fluoroalkylene;
- Z1 is, at each occurrence, independently F or fluoroalkyl;
- Q is, at each occurrence, independently an alkyl group, a cycloalkyl group, a hydroxyalkyl group, an alkoxy group, an alkoxyalkyl group, an adamantyl group, a cedryl group, a norbornyl group, or a tricyclodecanyl group;
- X1 and X2 are, at each occurrence, independently hydroxyl, epoxy, melamine, alkene, or alkyne;
- a1 is, at each occurrence, an integer from 0 to 4;
- and
- 0<x/(x+y+z)<1, 0≤y/(x+y+z)<1 and 0<z/(x+y+z)<1.
Dependencies are inferred from the claim text.