Weaving machine and method for manufacturing pile fabrics with knotted pile yarns
AssigneeMovint
InventorFrancois T'Sas
Life of this patent
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Abstract
A method and a weaving machine for weaving pile fabrics with knotted pile yarns, configured so that, for sequences (I), (II), (III) of two warp yarn systems, the order of the warp yarn systems in the weft insertion mechanism (X) is changed and a pile yarn (P1)-(P4) is brought between the warp yarn systems, at least one warp yarn (1) of the first warp yarn system and at least one warp yarn (2) of the second warp yarn system are brought back into the original order on either side of a gap (T3), and finally an end part (L1a)-(L4a) of the pile yarn (P1)-(P4) is brought through this gap (T3) from the one edge (20) to the other edge (30) of the warp yarns (1), (2), so that a knot (PK1), (PK2), (PK3), (JK1), (JK2) is formed.
Claims26
Weaving machine for weaving pile fabrics, comprising:
- yarn providers for providing a row of warp yarns running next to each other,
- a shedding device for forming a shed between the warp yarns in each case in several weft insertion cycles,
- a weft insertion mechanism for inserting, in the weft insertion cycles, in each case at least one weft yarn in the shed in a weft direction in order to weave a ground fabric, and
- binders for binding pile yarns to the ground fabric to form the pile, wherein the weaving machine is configured so that, in several pile forming cycles, for several sequences of a first and of a second warp yarn system each comprising at least one warp yarn in the row of warp yarns and located in an original order seen in the weft direction on either side of a first gap:
- (a) the warp yarns of at least one of the first and the second warp yarn systems in the weft insertion mechanism are moved until the warp yarn systems are located, at least over a portion of their length, in a reversed order on either side of a second gap,
- (b) a pile yarn in the pile yarns is brought into a pull-through position where the pile yarn extends through the second gap between the first and the second warp yarn system and projects with respective end parts on both sides of the warp yarns,
- (c) the warp yarns of at least one of the first and second warp yarn systems are moved in the weft direction until at least one warp yarn of the first warp yarn system and at least one warp yarn of the second warp yarn system are back again in the original order on either side of a third gap, and
- (d) the end part of the pile yarn located on one edge of the warp yarns is pulled through the third gap so that the end part of the pile yarn extends via the third gap up to the other side of the warp yarns and projects on the other edge of the warp yarns.
Method for manufacturing pile fabrics, wherein a number of warp yarns running next to each other is provided, wherein in several weft insertion cycles in each case a shed is formed between the warp yarns at least one weft yarn is brought into the shed in a weft direction so that a ground fabric is woven, and pile yarns are bound to the ground fabric to form the pile on the ground fabric,
- the method comprising:
- in several pile forming cycles, for several sequences of a first and of a second warp yarn system each comprising at least one warp yarn in the warp yarns and located in an original order as seen in the weft direction on either side of a first gap:
- (a) moving the warp yarns of at least one of the warp yarn systems in the weft direction until the warp yarn systems are located in a reversed order on either side of a second gap,
- (b) bringing a pile yarn in the pile yarns into a pull-through position where the pile yarn extends through the second gap between the first and the second warp yarn system and projects with two end parts on a respective side of the warp yarns,
- (c) moving the warp yarns of at least one of the warp yarn systems in the weft direction until at least one warp yarn of the first warp yarn system and at least one warp yarn of the second warp yarn system are back again in the original order on either side of a third gap, and
- (d) pulling an end part of the pile yarn located on the one side of the warp yarns through the third gap between the first and the second warp yarn system so that the end part of the pile yarn extends via the third gap up to the other side of the warp yarns and projects on the other edge.
Dependencies are inferred from the claim text.