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US 12,617,909 B1Granted
Free standing metal-ion doped thin films
AssigneeSilverpeutics, Inc.
InventorKevin Krogman
Life of this patent
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Abstract
The present disclosure provides a thin film self-assembled from polymer(s), where the thin film includes a metal ion so it can further undergo ion exchange to incorporate an ion or blend of ions. Methods for making these thin films, subsequently top coating them so they can be freed from their original substrate, and methods of using these thin films are also disclosed.
Claims17
A method for depositing a film on a hydrophobic silicone substrate, the method comprising:
- (a) depositing a first deposition solution comprising at least one positively charged polymer, wherein the pH of the solution is at or above the pKa of the at least one positively charged polymer and wherein the first deposition occurs for about 8 seconds to about 30 seconds to form a first layer of said first deposition material;
- (b) applying a rinse solution to remove any excess unbound polymer from the first deposition solution, allowing it to reside on the surface for a period of time trinse of about 8-90 seconds;
- (c) removing excess rinse solution using a diffusion barrier removal step whereby a layer of rinse solution of 2-5 microns is left on the positively charged polymer layer;
- (d) depositing a second deposition solution comprising at least one negatively charged polymer, wherein the pH of the solution is at or above the pKa of the at least one negatively charged polymer, the second deposition solution contains a counterion for the at least one negatively charged polymer, wherein the counterion is provided by one or more of calcium nitrate, aluminum nitrate, copper chloride, magnesium chloride, manganese chloride, sodium chloride, calcium chloride, potassium chloride, copper sulfate, magnesium sulfate, sodium acetate, calcium acetate, sodium carbonate, potassium carbonate, calcium carbonate, or manganese carbonate, and wherein the second deposition occurs for about 8 seconds to about 30 seconds to form a second layer of said second deposition material;
- (e) applying a rinse solution to remove any excess unbound negatively charged polymer from the second deposition solution, allowing it to reside on the surface for a period of time trinse of about 8-90 seconds;
- (f) removing excess rinse solution using a diffusion barrier removal step whereby a layer of rinse solution of 2-5 microns is left on a second layer made from the second deposition material;
- (g) exposing the the second layer to a metal ion solution for a period of about 45 seconds to 3 minutes, whereby the counterion is exchanged for a metal ion from the metal ion solution;
- (h) applying a first rinse solution to remove any unbound excess metal ions for a period of time trinse equal to about 45 seconds to about 3 minutes;
- (i) applying a reducing solution to the the second layer of the second deposition solution for a period of about 45 sec to 3 minutes;
- (j) applying a second rinse solution for a period of time trinse equal to about 45 seconds to about 3 minutes;
- and
- (k) drying to form a completed film.
9 more elements
Dependencies are inferred from the claim text.