Adaptive overhaul with two braze material and structured light scans

A method of overhaul of a component, comprising:

• a) scanning a component using structured light to provide first scanned data;
• b) comparing the first scanned data to reference data to provide additive manufacturing data;
• c) depositing material on the component using an additive manufacturing device based upon the additive manufacturing data to provide a first object, the depositing of material includes initially depositing a first material having a relatively high melting point, and then depositing a second material which has a melting point lower than the relatively high melting point of the first material, with the depositing step further including heating the first and second materials with a laser to sinter the materials to the component, then putting the component into a furnace for a heat cycle, and such that the second material moves around the first material, as they both melt;
• d) determining predicted characteristics of the first object wherein step d) includes scanning the first object utilizing structured light to provide second scan data;
• e) comparing the predicted characteristics of the first object to the reference data to provide machining data;
• and
• f) machining the first object using the machining data
• wherein the machining of step f) removes some of the material deposited during step c);
• wherein the second material fills a void in the component;
• and
• wherein the first material forms a cladding over a worn surface on the component.