Low rolling resistance conveyor belt
AssigneeContiTech Deutschland GmbH
InventorsHeng-Huey Yang, Thomas George Burrowes
Life of this patent
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Abstract
An article such as a conveyor belt includes an elastomeric composition containing high-aspect ratio nanofibers having a diameter in a range from 10 nm to 1,000 nm, and an aspect ratio in a range from 500 to 15,000. The nanofibers may enable a reduction in the total amount of all reinforcing agent(s) in the composition while providing suitable mechanical properties, which, in turn, reduces average rolling resistance of the elastomeric composition. This makes the elastomeric composition particularly suitable for a bottom cover layer of a conveyor belt.
Claims19
A conveyor belt comprising:
- a top cover layer,
- a bottom cover layer, and
- a reinforcement layer between the top and bottom cover layers,
- wherein at least the bottom cover layer is formed from an elastomeric composition containing high aspect ratio nanofibers having a diameter in a range from 10 nm to 1,000 nm, and an aspect ratio in a range from 500 to 15,000.
An article comprising an elastomeric body formed from an elastomeric composition comprising:
- two or more base elastomers including at least (i) one or more polybutadiene elastomers and (ii) one or more natural rubber(s) and/or one or more polyisoprene elastomer(s), wherein the two or more base elastomers altogether constitute at least 90 phr of the base elastomers of the elastomeric composition;
- one or more types of high aspect ratio nanofibers serving as a first reinforcing agent of the elastomeric composition, the one or more types of high aspect ratio nanofibers having a diameter in a range from 100 nm to less than 1,000 nm and an aspect ratio in a range from 500 to 2,500, the one or more types of high aspect ratio nanofibers being present in the elastomeric composition in a range from 1 phr to 5 phr;
- wherein the high aspect ratio nanofibers are derived from conjugate fibers dispersed in the elastomeric composition, the conjugate fibers having a sea-island fiber morphology in which, for each conjugate fiber, the nanofibers form islands within a sea of thermoplastic polymeric material, and wherein a mass ratio of the fibers forming the islands to the thermoplastic polymeric material forming the sea is in a range from 60:40 to 75:25;
- one or more additional reinforcing agent(s), wherein a total amount of all reinforcing agents in the composition, including the high aspect ratio nanofibers and the one or more additional reinforcing agent(s), is present in a range from 30 phr to 50 phr;
- wherein a ratio of modulus at 25% measured parallel to an orientation of the nanofibers relative to modulus at 25% measured perpendicular to an orientation of the nanofibers, as measured according to ASTM D412, is in a range from 1.0 to 2.0.
Dependencies are inferred from the claim text.