Metal particle for joint material
AssigneeTDK Corporation
InventorShigenobu Sekine
Life of this patent
Estimating the term…
Abstract
Disclosed is a metal particle that includes a basal phase that contains Sn, an Sn—Cu alloy and Sb; and an intermetallic compound crystal that contains Sn, Cu, Ni, Ge, Si and Ti, included in the basal phase, the metal particle has a chemical composition given by 0.7 to 15% by mass of Cu, 0.1 to 5% by mass of Ni, 0.1 to 14% by mass of Sb, 0.001 to 0.1% by mass of Ge, 0.001 to 0.1% by mass of Si, 0.001 to 0.1% by mass of Ti, and the balance of Sn; the basal phase has a chemical composition given by 85 to 99.9% by mass of Sn, 5% by mass or less of Cu, and 0.1 to 14% by mass of Sb; and, at least parts of the basal phase and the intermetallic compound crystal form an endotaxial joint.
Claims2
A metal particle for joint material, wherein the metal particle forms a joint structure that joins a metallic body or an alloy body;
- the metal particle for joint material consisting essentially of:
- a basal phase that contains:
- Sn;
- an Sn—Cu alloy;
- and
- Sb or Bi or Ga,
- and
- an intermetallic compound crystal that contains Sn, Cu, Ni, Ge, Si and Ti, included in the basal phase,
- the metal particle having a chemical composition given by 0.7 to 15% by mass of Cu, 0.1 to 5% by mass of Ni, 0.1 to 4.35% by mass of Sb or Bi or Ga, 0.001 to 0.1% by mass of Ge, 0.001 to 0.1% by mass of Si, 0.001 to 0.1% by mass of Ti, 0.1% by mass or less of an inevitable impurity, and the balance of Sn,
- the basal phase having a chemical composition given by 85 to 99.9% by mass of Sn, 5% by mass or less of Cu, and 0.1 to 14% by mass of Sb or Bi or Ga,
- the intermetallic compound crystal residing in the basal phase so as to be included therein,
- the metal particle having a particle size of 1 μm to 50 μm, and
- at least parts of the basal phase and the intermetallic compound crystal forming an endotaxial joint;
- wherein the intermetallic compound crystal, inclusive of an endotaxial joint area, has a chemical composition given by:
- 50 to 70% by mass of Sn;
- 30 to 50% by mass of Cu;
- 0 to 3% by mass of Sb;
- 0.1 to 6.5% by mass of Ni;
- 0.001 to 0.1% by mass of Ge;
- 0.001 to 0.1% by mass of Si;
- and
- 0.001 to 0.1% by mass of Ti,
- wherein at least one of the Sn—Cu alloy of the basal phase, and the intermetallic compound forms an epitaxial joint with a connecting member,
- wherein the Sb or Bi or Ga contained in the basal phase inhibits shrinkage of the basal phase, and
- wherein the intermetallic compound crystal in the metal particle accounts for 20 to 60% by mass of the whole metal particle.
A joint structure that joins a metallic body or an alloy body, the joint structure consisting essentially of:
- a basal phase that contains:
- Sn;
- an Sn—Cu alloy;
- and
- Sb or Bi or Ga,
- and
- an intermetallic compound crystal that contains Sn, Cu, Ni, Ge, Si and Ti, and an endotaxial joint area, both included in the basal phase,
- the joint structure having a composition given by 8 to 45% by mass of Cu, 0.1 to 5% by mass of Ni, 0.1 to 4.35% by mass of Sb or Bi or Ga, 0.001 to 0.1% by mass of Ge, 0.001 to 0.1% by mass of Si, 0.001 to 0.1% by mass of Ti, 0.1% by mass or less of an inevitable impurity, and the balance of Sn,
- the basal phase having a composition given by 85 to 99.9% by mass of Sn, 5% by mass or less of Cu, and 0.1 to 14% by mass of Sb or Bi or Ga,
- the intermetallic compound crystal residing in the basal phase so as to be included therein, and
- at least parts of the basal phase and the intermetallic compound crystal forming an endotaxial joint;
- wherein the intermetallic compound crystal, inclusive of the endotaxial joint area, has a chemical composition given by:
- 50 to 70% by mass of Sn;
- 30 to 50% by mass of Cu;
- 0 to 3% by mass of Sb;
- 0.1 to 6.5% by mass of Ni;
- 0.001 to 0.1% by mass of Ge;
- 0.001 to 0.1% by mass of Si;
- and
- 0.001 to 0.1% by mass of Ti,
- wherein at least one of the Sn—Cu alloy of the basal phase, and the intermetallic compound forms an epitaxial joint with a connecting member,
- wherein the Sb or Bi or Ga contained in the basal phase inhibits shrinkage of the basal phase, and
- wherein the intermetallic compound crystal in the joint structure accounts for 20 to 60% by mass of the joint structure.
Dependencies are inferred from the claim text.