Additive manufacturing using materials that form a weak gel
AssigneeStratasys, Inc.
InventorsDaniel Dikovsky, Nissim David
Life of this patent
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Abstract
A formulation usable in additive manufacturing of a three-dimensional object is provided. The formulation comprises one or more monofunctional curable material(s); one or more hydrophilic multifunctional curable material(s); and one or more water-miscible non-curable material(s), such that a total amount of the curable materials is 20% or less, by weight, and a weight ratio of a total weight of the monofunctional curable material(s) and a total weight of the hydrophilic multifunctional curable material(s) ranges from 1:1 to 10:1. The formulation features, when hardened, properties of a weak and flowable gel. Additive manufacturing processes utilizing the formulation as a support material formulation are also provided.
Claims11
A method of additive manufacturing of a three-dimensional object, the method comprising sequentially forming a plurality of layers in a configured pattern corresponding to a shape of the object, thereby forming the object,
- wherein the formation of at least a few of said layers comprises:
- dispensing at least two building material formulations, said at least two building material formulations comprise a modeling material formulation which, upon exposure to a curing condition, forms a hardened modeling material, and a support material formulation which, upon exposure to said curing condition, forms a hardened support material,
- wherein said support material formulation comprises:
- at least one monofunctional curable material;
- at least one hydrophilic multifunctional curable material;
- and
- at least one water-miscible non-curable material,
- wherein:
- a total amount of said at least one monofunctional curable material ranges from 1 to 10, % by weight, of the total weight of the formulation;
- a total amount of said at least one hydrophilic multifunctional curable material ranges from 1 to 5, % by weight, of the total weight of the formulation;
- a weight ratio of a total weight of said at least one monofunctional curable material and a total weight of said at least one hydrophilic multifunctional curable material ranges from 1:1 to 10:1;
- and
- a total amount of said non-curable materials is at least 85% by weight of the total weight of the support material formulation.
Dependencies are inferred from the claim text.