# US 12,603,576 B2 · Switching power converter controller for digital control of constant-power mode

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- Number: US 12,603,576 B2
- Document ID: US12603576B2
- Status: Granted
- Kind: B2
- Application number: 18/331,078
- Filed: 2023-06-07
- Published: 2024-12-12
- Granted: 2026-04-14
- Earliest claimed: 2023-06-07
- Assignees: Renesas Design North America Inc.
- Applicants: Renesas Design North America Inc.
- Inventors: Tao Li; Yimin Chen; Juyoung Yoon
- Web page: https://patentgrep.com/patent/US12603576B2

## CPC

- H02M 3/33507: {with automatic control of the output voltage or current, e.g. flyback converters (H02M3/33561, H02M3/33569 take precedence)}
- H02M 3/33523: {with galvanic isolation between input and output of both the power stage and the feedback loop}
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

A switching power converter is provided with digital control of a constant-power mode. During the constant-power mode, the switching power converter may approximate an analog constant-power mode by incrementing or decrementing the output voltage by discrete voltage steps. At each discrete voltage step, the output current may vary within a range while the output voltage is kept constant. Alternatively, the switching power converter may approximate an analog constant-power mode by incrementing or decrementing the output current by discrete current steps. At each discrete current step, the output voltage may vary within a range while the output current is kept constant.

## Claims

### Claim 1

A switching power converter, comprising:
a transformer having a primary winding and a secondary winding, wherein the secondary winding is coupled to an output node for an output voltage;
a power switch in series with the primary winding; and
a controller configured to:
control a cycling of the power switch to regulate the output voltage to equal a maximum voltage during a constant-voltage mode;
transition from the constant-voltage mode to a constant-power mode in response to an output current of the switching power converter being greater than a maximum current of the constant-voltage mode;
control the cycling of the power switch to regulate the output voltage to equal a first constant voltage while the output current of the switching power converter is within a first current range, wherein the first constant voltage is less than the maximum voltage by a discrete voltage step, and
calculate a first constant-power reference current by a division of a constant power of the constant-power mode by the first constant voltage, wherein the first current range includes the first constant-power reference current.

### Claim 2 (depends on 1)

The switching power converter of claim 1, wherein the controller is a secondary-side controller coupled to the output node.

### Claim 3 (depends on 1)

The switching power converter of claim 1, wherein the controller is a primary-side controller coupled to the power switch.

### Claim 4 (depends on 1)

The switching power converter of claim 1, wherein the controller is further configured to:
decrement the first constant voltage by the discrete voltage step responsive to the output current of the switching power converter being greater than a maximum current of the first current range to provide a second constant voltage;
determine a second constant-power reference current by a division of the constant power by the second constant voltage; and
control the cycling of the power switch to regulate the output voltage to equal the second constant voltage while the output current of the switching power converter is within a second current range including the second constant-power reference current.

### Claim 5 (depends on 4)

The switching power converter of claim 4, wherein the controller is further configured to:
decrement the second constant voltage by the discrete voltage step responsive to the output current of the switching power converter being greater than a maximum current of the second current range to provide a third constant voltage;
determine a third constant-power reference current by a division of the constant power by the third constant voltage; and
control the cycling of the power switch to regulate the output voltage to equal the third constant voltage while the output current of the switching power converter is within a third current range including the third constant-power reference current.

### Claim 6 (depends on 4)

The switching power converter of claim 4, wherein the controller is further configured to:
increment the second constant voltage by the discrete voltage step responsive to the output current of the switching power converter being less than a minimum current of the second current range to provide a third constant voltage;
determine a third constant-power reference current by a division of the constant power by the third constant voltage; and
control the cycling of the power switch to regulate the output voltage to equal the third constant voltage while the output current of the switching power converter is within a third current range including the third constant-power reference current.

### Claim 7 (depends on 1)

The switching power converter of claim 1, wherein the controller is further configured to:
transition to a constant-current mode in response to the output current of the switching power converter exceeding a reference current of the constant-current mode; and
control the cycling of the power switch to regulate the output current of the switching power converter to equal the reference current of the constant-current mode during the constant-current mode.

### Claim 8

A switching power converter, comprising:
a transformer having a primary winding and a secondary winding, wherein the secondary winding is coupled to an output node for an output voltage;
a power switch in series with the primary winding;
a controller configured to control a cycling of the power switch so that an output current of the switching power converter equals a constant current during a constant-current mode;
transition from the constant-current mode to a constant-power mode in response to the output voltage being greater than a maximum voltage of the constant-current mode;
control the cycling of the power switch to regulate the output voltage to equal a first constant voltage while an output current of the switching power converter is within a first current range, wherein the first constant voltage is greater than the maximum voltage by a discrete voltage step, and
calculate a first constant-power reference current by a division of a constant power of the constant-power mode by the first constant voltage, wherein the first current range includes the first constant-power reference current.

### Claim 9 (depends on 8)

The switching power converter of claim 8, wherein the controller is a secondary-side controller coupled to the output node.

### Claim 10 (depends on 8)

The switching power converter of claim 8, wherein the controller is a primary-side controller coupled to the power switch.

### Claim 11 (depends on 8)

The switching power converter of claim 8, wherein the controller is further configured to:
increment the first constant voltage by the discrete voltage step responsive to the output current of the switching power converter being less than a minimum current of the first current range to provide a second constant voltage;
determine a second constant-power reference current by a division of the constant power by the second constant voltage; and
control the cycling of the power switch to regulate the output voltage to equal the second constant voltage while the output current of the switching power converter is within a second current range including the second constant-power reference current.

### Claim 12 (depends on 11)

The switching power converter of claim 11, wherein the controller is further configured to:
increment the second constant voltage by the discrete voltage step responsive to the output current of the switching power converter being less than a minimum current of the second current range to provide a third constant voltage;
determine a third constant-power reference current by a division of the constant power by the third constant voltage; and
control the cycling of the power switch to regulate the output voltage to equal the third constant voltage while the output current of the switching power converter is within a third current range including the third constant-power reference current.

### Claim 13 (depends on 11)

The switching power converter of claim 11, wherein the controller is further configured to:
decrement the second constant voltage by the discrete voltage step responsive to the output current of the switching power converter being greater than a maximum current of the second current range to provide a third constant voltage;
determine a third constant-power reference current by a division of the constant power by the third constant voltage; and
control the cycling of the power switch to regulate the output voltage to equal the third constant voltage while the output current of the switching power converter is within a third current range including the third constant-power reference current.

### Claim 14 (depends on 8)

The switching power converter of claim 8, wherein the controller is further configured to:
transition to a constant-voltage mode in response to the output voltage exceeding a reference voltage of the constant-voltage mode; and
control the cycling of the power switch to regulate the output voltage to equal the reference voltage of the constant-voltage mode during the constant-voltage mode.

### Claim 15

A switching power converter, comprising:
a transformer having a primary winding and a secondary winding, wherein the secondary winding is coupled to an output node for an output voltage;
a power switch in series with the primary winding;
a controller configured to control a cycling of the power switch to regulate the output voltage to equal a maximum voltage during a constant-voltage mode, wherein the controller is further configured to:
transition from the constant-voltage mode to a constant-power mode in response to an output current of the switching power converter being greater than a maximum current of the constant-voltage mode;
control the cycling of the power switch to regulate the output current of the switching power converter to equal a first constant current while the output voltage of the switching power converter is within a first voltage range, wherein the first constant current is greater than the maximum current by a discrete current step, and
calculate a first constant-power reference voltage by a division of a constant power of the constant-power mode by the first constant current, wherein the first voltage range includes the first constant-power reference voltage.

### Claim 16 (depends on 15)

The switching power converter of claim 15, wherein the controller is further configured to:
increment the first constant current by the discrete current step responsive to the output voltage being less than a minimum voltage of the first voltage range to provide a second constant current;
determine a second constant-power reference voltage by a division of the constant power by the second constant current; and
control the cycling of the power switch to regulate the output current of the switching power converter to equal the second constant current while the output voltage is within a second voltage range including the second constant-power reference voltage.

### Claim 17 (depends on 15)

The switching power converter of claim 15, wherein the controller is further configured to:
transition to a constant-current mode in response to the output current of the switching power converter being greater than a maximum constant current; and
regulate the output current of the switching power converter to equal the maximum constant current during the constant-current mode.

### Claim 18

A switching power converter, comprising:
a transformer having a primary winding and a secondary winding, wherein the secondary winding is coupled to an output node for an output voltage;
a power switch in series with the primary winding; and
a controller configured to:
control a cycling of the power switch to regulate an output current of the switching power converter to equal a maximum constant current during a constant-current mode;
transition from the constant-current mode to a constant-power mode in response to the output voltage being greater than a maximum voltage of the constant-current mode;
control the cycling of the power switch to regulate the output current to equal a first constant current while the output voltage of the switching power converter is within a first voltage range, wherein the first constant current is less than the maximum constant current by a discrete current step, and
calculate a first constant-power reference voltage by a division of a constant power of the constant-power mode by the first constant current, wherein the first voltage range includes the first constant-power reference voltage.

### Claim 19 (depends on 18)

The switching power converter of claim 18, wherein the controller is further configured to:
decrement the first constant current by the discrete current step responsive to the output voltage being greater than a maximum voltage of the first voltage range to provide a second constant current;
determine a second constant-power reference voltage by a division of the constant power by the second constant current; and
while the output voltage is within a second voltage range including the second constant-power reference voltage, control the cycling of the power switch to regulate the output current of the switching power converter to equal the second constant current.

### Claim 20 (depends on 18)

The switching power converter of claim 18, wherein the controller is further configured to:
transition to a constant-voltage mode in response to the output voltage being greater than a maximum constant voltage; and
regulate the output voltage of the switching power converter to equal the maximum constant voltage during the constant-voltage mode.
