# US 12,603,438 B2 · Quasi-helical antennas and associated manufacturing methods > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,603,438 B2 - Document ID: US12603438B2 - Status: Granted - Kind: B2 - Application number: 18/193,527 - Filed: 2023-03-30 - Published: 2023-09-14 - Granted: 2026-04-14 - Earliest claimed: 2020-09-30 - Assignees: Electronic Design & Development, Corp. - Applicants: Electronic Design & Development, Corp. - Inventors: Kevin W. Patrick; Sergio E. Cardona, Jr. - Web page: https://patentgrep.com/patent/US12603438B2 ## CPC - H01Q 11/08: Helical antennas - H01Q 1/40: Radiating elements coated with or embedded in protective material - H01Q 1/48: Earthing means; Earth screens; Counterpoises - H05K 3/10: in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern - H05K 3/4038: {Through-connections; Vertical interconnect access [VIA] connections (H05K3/403, H05K3/42 take precedence)} - H05K 3/4644: {by building the multilayer layer by layer, i.e. build-up multilayer circuits (making via holes in the insulating layers H05K3/0011; special circuit boards as base or core whereon the multilayer is built H05K3/4602)} - H01Q: ANTENNAS, i.e. RADIO AERIALS (radiators or antennas for microwave heating H05B6/72) - H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS ## Abstract A dielectric waveguide antenna and manufacturing method, as well as a quasi-helical antenna device. The electrically conducting features within the dielectric waveguide antenna are manufactured using standard printed circuit board (PCB) manufacturing technology. Internal elements of the PCB antenna construction may be capacitively coupled or galvanically coupled. The final outer form of the dielectric waveguide antenna is machined by turning on a lathe, and the final outer form is accurately aligned and registered to the electrically conducting features within. The quasi-helical antenna device comprises a repeating, periodic, chain of substantially straight conductive segments that are wound about a central axis. The quasi-helical antenna is fabricated within a planar printed circuit. ## Claims ### Claim 1 A quasi-helical antenna (1000), comprising a plurality of substantially straight conductive segments (1120), arranged in a sequence around a central axis (1200) in a periodic, repeating, quasi-helical arrangement, wherein each conductive segment (1120) is electrically coupled to one or more adjacent conductive segments (1120) in the sequence, wherein the antenna (1000) is configured to emit or receive electromagnetic energy as a beam or region aligned with the central axis (1200), wherein the conductive segments (1120) form a plurality of half-periods (1210), and wherein the plurality of half-periods (1210) are joined head-to-tail or end-to-end by parallel-plate capacitors (1160). ### Claim 2 A quasi-helical antenna (1000), comprising a plurality of substantially straight conductive segments (1120), arranged in a sequence around a central axis (1200) in a periodic, repeating, quasi-helical arrangement, wherein each conductive segment (1120) is electrically coupled to one or more adjacent conductive segments (1120) in the sequence, wherein the antenna (1000) is configured to emit or receive electromagnetic energy as a beam or region aligned with the central axis (1200), wherein the conductive segments (1120) are patterned within a stack of printed circuit boards (PCB) (1100), wherein one or more of the conductive segments (1120) comprise one or more traces (1135) on one or more surfaces (1140) of one or more PCBs of the stack of PCBs (1100) and one or more of the conductive segments (1120) comprise one or more vias (1130) between two or more surfaces (1140) of two or more PCBs of the stack of PCBs (1100). ### Claim 3 (depends on 2) The quasi-helical antenna (1000) of claim 2, wherein the central axis (1200) is parallel to a plane of each PCB within the stack of PCBs, and wherein the quasi-helical antenna (1000) is configured to emit or receive the electromagnetic energy from an end of the stack. ### Claim 4 (depends on 2) The quasi-helical antenna (1000) of claim 2, wherein the vias (1130) are perpendicular to the two or more surfaces (1140) of the two or more PCBs or angled between the two or more surfaces (1140) of the two or more PCBs. ### Claim 5 A method of forming a quasi-helical antenna (1000), the method comprising: a) providing a plurality of planar printed circuit board (PCB) substrates (1110); b) patterning each of the PCB substrates (1110) with a plurality of electrically conducting traces (1135) and a plurality of electrically conducting vias (1130); and c) joining the PCB substrates (1110) to form a multi-layer printed circuit (1150), comprising a periodic quasi-helical chain (1220) of the traces (1135) and the dvias (1130), wherein the chain (1220) is arranged about a central axis (1200) which is parallel to each of the PCB substrates (1110); wherein the periodic quasi-helical chain (1220) is configured to emit or receive a beam which is aligned with the central axis (1200). ### Claim 6 (depends on 5) The method of claim 5, wherein the periodic quasi-helical chain (1220) comprises an alternating sequence of the traces (1135) and the vias (1130). ### Claim 7 (depends on 5) The method of claim 5, wherein the periodic quasi-helical chain (1220) comprises a plurality of electrically coupled conductive segments (1120). ### Claim 8 (depends on 7) The method of claim 7, wherein the conductive segments (1120) are coupled by parallel-plate capacitors (1160). ### Claim 9 (depends on 8) The method of claim 8, wherein the parallel-plate capacitors (1160) are formed by alignment of the traces (1135). ### Claim 10 (depends on 5) The method of claim 5, wherein the multi-layer printed circuit (1150) comprises two or more layers of traces (1135) and one or more layers of vias (1130). ### Claim 11 (depends on 5) The method of claim 5, wherein a geometry of the periodic quasi-helical chain (1220) is configured in periodic pitch and cross-section to radiate electromagnetic wave power efficiently along the central axis (1200) at a center frequency.