Method for manufacturing sintered magnet and sintered magnet
AssigneesNingbo Konit Industries Inc., Ningbo Hefeng New Material Co., Ltd, Ningbo Konit Xinfeng Precision Manufacturing Co., Ltd, Ningbo Konit & Nihon Magnetic Materials Inc., Beijing Zhong Ke San Huan Hi-Tech Co., Ltd.
InventorsYanlong Xu, Saifang Xu, Chenghong Gu, Gang Yao
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Abstract
A magnet preparation method includes coating powder slurry on at least one of a first surface or a second surface of an NdFeB matrix and carrying out a curing reaction, to obtain a coated magnet, and subjecting the coated magnet to a vacuum heat treatment, a grain boundary diffusion treatment, and an aging treatment. The first surface and the second surface are opposite to each other. The powder slurry includes powder containing heavy rare earth element and UV monomer. The UV monomer includes radical-cured UV monomer. A temperature of the vacuum heat treatment is in a range from 250° C. to 600° C.
Claims18
A magnet preparation method comprising:
- coating powder slurry on at least one of a first surface or a second surface of an NdFeB matrix and carrying out a curing reaction, to obtain a coated magnet;
- subjecting the coated magnet to vacuum heat treatment, a grain boundary diffusion treatment, and an aging treatment;
- wherein:
- the first surface and the second surface are opposite to each other;
- the powder slurry includes powder containing heavy rare earth element, UV monomer including radical-cured UV monomer, polymerization inhibitor, photoinitiator, and dispersant, wherein based on a total mass of the powder slurry:
- an amount of the powder containing the heavy rare earth element is in a range from 60 wt % to 80 wt % of the total mass of the powder slurry,
- an amount of the UV monomer is in a range from 15 wt % to 35 wt % of the total mass of the powder slurry,
- an amount of the polymerization inhibitor is in a range from 0.01 wt % to 0.1 wt % of the total mass of the powder slurry,
- an amount of the photoinitiator is in a range from 0.5 wt % to 5 wt % of the total mass of the powder slurry, and
- an amount of the dispersant is a range from 0.02 wt % to 0.2 wt % of the total mass of the powder slurry;
- and
- a temperature of the vacuum heat treatment is in a range from 250° C. to 600° C.
Dependencies are inferred from the claim text.