System for predictive operational analysis of a machinery component

A system of predicting machine failure comprising:

• a testing device for testing a testing component adapted to provide failure data according to an artificially induced defect in the testing component;
• a testing computer in communication with the testing device;
• a set of testing computer readable instructions adapted for:
• generating a failure dataset according to the failure data and includes a failure state,
• receiving an operational component characteristics dataset,
• capturing a failure dataset according to the operational component characteristics dataset with a testing component characteristic dataset,
• receiving performance information from a monitoring device, and
• updating the failure dataset according to the performance information;
• a monitoring device in communication with the testing computer;
• a sensor in communication with the monitoring device;
• a set of monitoring computer readable instructions included in the monitoring device adapted for:
• receiving the failure dataset, receiving a performance information representing an operational characteristic for an operational component, creating a remedial action according to a comparison of the performance information with the failure dataset, transmitting the remedial action to the testing computer;
• and,
• wherein the set of testing computer readable instructions is adapted to create a usable lifetime model according to testing and determining a difference between the usable lifetime model and an operational information associated with an operational component and modifying the failure dataset according to the difference.