# US 12,601,472 B2 · Connection element for an led light module

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- Number: US 12,601,472 B2
- Document ID: US12601472B2
- Status: Granted
- Kind: B2
- Application number: 18/903,249
- Filed: 2024-10-01
- Published: 2025-04-03
- Granted: 2026-04-14
- Earliest claimed: 2023-10-02
- Assignees: BJB GmbH & Co. KG
- Applicants: BJB GmbH & Co. KG
- Inventors: Philipp Henrici; Olaf Baumeister; Markus Pieper
- Web page: https://patentgrep.com/patent/US12601472B2

## CPC

- F21V 19/0035: {the fastening means being capable of simultaneously attaching of an other part, e.g. a housing portion or an optical component}
- F21V 23/06: the elements being coupling devices {, e.g. connectors}
- F21V 17/16: by deformation of parts; Snap action mounting
- F21V 19/003: {Fastening of light source holders, e.g. of circuit boards or substrates holding light sources}
- F21Y 2115/10: Light-emitting diodes [LED]
- H01R 12/714: {with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit}
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

A connection element for the electrical connection of an LED light module is described. The LED light module has a circuit board with contact pads for supplying electricity to the LED. A substantially ring-shaped frame is provided to overlap the circuit board and to hold it mechanically on a mounting surface of a counter bearing. A contact arrangement is mounted in the frame and serves to supply electricity to the LED. The frame is divided into a first ring and a second ring. The first ring is provided to surround the circuit board and to hold it in the parallel direction with respect to the mounting surface of the counter bearing, and the second ring at least partially overlaps the circuit board and is provided to hold the circuit board in the vertical direction with respect to the surface of the counter bearing.

## Claims

### Claim 1

A connection element (110, 210) for electrical connection of an LED light module, the LED light module having a circuit board (116, 216) with contact pads (139, 239) for supplying electricity to an LED (117, 217), the connection element (110, 210) comprising:
a substantially ring-shaped frame configured to overlap the circuit board (116, 216) and to mechanically hold the circuit board (116, 216) on a mounting surface of a counter bearing (118, 218); and
a contact arrangement which is mounted in the substantially ring-shaped frame and serves to supply electricity to the LED (117, 217),
wherein the substantially ring-shaped frame is divided into a first ring (111, 211) and a second ring (112, 212),
wherein the first ring (111, 211) is configured to surround the circuit board (116, 216) and to hold the circuit board (116, 216) in a parallel direction with respect to the mounting surface of the counter bearing (118, 218),
wherein the second ring (112, 212) at least partially overlaps the circuit board (116, 216) and is configured to hold the circuit board (116, 216) in a vertical direction with respect to the mounting surface of the counter bearing (118, 218),
wherein the contact arrangement comprises
a connection contact (113, 213) configured as a clamping contact for connecting a stripped connection lead, the connection contact (113, 213) being arranged in the first ring (111, 211), and
a supply contact arranged in the second ring (112, 212), configured to connect the connection contact (113, 213) to the contact pads (139, 239),
wherein the connection contact (113, 213) and the supply contact are separate components that enter into an electrical connection with each other when the first ring (111, 211) and the second ring (112, 212) are combined in an assembled state to form the substantially ring-shaped frame.

### Claim 2 (depends on 1)

The connection element (110, 210) according to claim 1,
wherein the first ring (111, 211) has a retaining part,
wherein the second ring (112, 212) has a coupling part, and
wherein the retaining part and the coupling part interact with each other to fix the second ring (112, 212) to the first ring (111, 211).

### Claim 3 (depends on 1)

The connection element (110, 210) according to claim 1,
wherein the first ring (111, 211) or the second ring (112, 212) is configured to be attached with fasteners to the counter bearing (118, 218) to mechanically anchor the circuit board (116, 216).

### Claim 4 (depends on 3)

The connection element (110, 210) according to claim 3,
wherein only the first ring (111, 211) is configured to be attached with fasteners to the counter bearing (118, 218) to mechanically anchor the circuit board (116, 216),
whereas the second ring (112, 212) is only fixed to the first ring (111, 211) to mechanically anchor the circuit board (116, 216).

### Claim 5 (depends on 1)

The connection element (110, 210) according to claim 1,
wherein an inner contour (123, 223) of the first ring (111, 211) has abutment surfaces which are provided to cooperate with marginal edges of the circuit board (116, 216) to hold the circuit board (116, 216) in the parallel direction with respect to the mounting surface of the counter bearing (118, 218), and
wherein the first ring (111, 211) at least partially receives an outer contour of the circuit board (116, 216) for this purpose.

### Claim 6 (depends on 1)

The connection element (110, 210) according to claim 1,
wherein the second ring (112, 212) is mounted coaxially inside the first ring (111, 211), and
wherein the first ring (111, 211) is an outer ring and surrounds the second ring (112, 212) formed as an inner ring.

### Claim 7 (depends on 6)

The connection element (110) according to claim 6,
wherein the inner ring (112) supports a locking element (156, 280), and
wherein the inner ring (112, 212) is fixed inside the outer ring (111, 211) with the locking element (156, 280).

### Claim 8 (depends on 7)

The connection element (110, 210) according to claim 7,
wherein the outer ring (111, 211) has a tension element (114, 115, 269) in form of a tension spring (115), and
wherein the tension spring (115) is configured to hold the inner ring (112, 212) tensioned towards the circuit board (116, 216) inserted in the connection element (110, 210) or towards the counter bearing (118, 218).

### Claim 9 (depends on 8)

The connection element (110, 210) according to claim 8,
wherein the inner ring (112, 212) has a tension receiving element (154, 137, 280) which interacts with the tension element (114, 115, 269) of the outer ring (111, 211) and transmits tension forces onto the inner ring (112, 212).

### Claim 10 (depends on 9)

The connection element (110) according to claim 9,
wherein the inner ring (112) can be inserted in an insertion direction into the outer ring (111) and can be fixed in the outer ring (111) by rotating the inner ring (112) in form of a bayonet lock.

### Claim 11 (depends on 10)

The connection element (110) according to claim 10,
wherein the tension receiving element (154, 137) engages with the tension element (114, 115) as a result of rotating the inner ring (112).

### Claim 12 (depends on 9)

The connection element (110, 210) according to claim 9,
wherein the tension receiving element (154, 137, 280) and the locking element (155, 137, 262) are formed as a common component.

### Claim 13 (depends on 12)

The connection element (210) according to claim 12,
wherein the outer ring (211) forms a retaining element in form of a latching projection (269), and
wherein the latching projection (269) interacts with the locking element (280) of the inner ring (212) to hold the inner ring (212) in the outer ring (211).

### Claim 14 (depends on 13)

The connection element (210) according to claim 13,
wherein the retaining element and the tension element (269) are formed as a common component.

### Claim 15 (depends on 14)

The connection element (210) according to claim 14,
wherein the inner ring (212) is inserted in an insertion direction (E) into the outer ring (211) and is held in the outer ring (211) by a latching connection.

### Claim 16 (depends on 1)

The connection element (110, 210) according to claim 1,
wherein the first ring (111, 211) is formed as a universal component configured to receive a plurality of different circuit boards (116, 216),
whereas the second ring (112, 212) is formed as an individual component for a specific circuit board or a group of specific circuit boards with common circuit board geometry or a common LED size.

### Claim 17 (depends on 16)

The connection element (110, 210) according to claim 16,
wherein an adapter frame is provided which adapts an inner contour of the first ring (111, 211) to an outer contour of the circuit board (116, 216), to ensure a substantially play-free mounting of the circuit board (116, 216) in the first ring (111, 211).

### Claim 18 (depends on 1)

The connection element according to claim 1,
wherein only the first ring has receiving holes (126a, 226a) for a fasteners (118, 218),
wherein only the first ring (111/211) is configured to be attached with fasteners to the counter bearing (118, 218) to mechanically anchor the circuit board (116, 216) in the parallel direction with respect to the mounting surface of the counter bearing,
wherein the first ring (111, 211) has a retaining part,
wherein the second ring (112, 212) has a coupling part,
wherein the retaining part and the coupling part interact with each other to fix the second ring (112, 212) to the first ring (111, 211) and to mechanically anchor the circuit board (116, 216) in the vertical direction with respect to the mounting surface of the counter bearing (118, 218), and
wherein the second ring (112, 212) can be attached to the first ring (111, 211) independently of an attachment of the first ring (111, 211) to the counter bearing (118, 218).

### Claim 19 (depends on 1)

The connection element according to claim 1,
wherein the first ring (111, 211) includes a connection chamber (138, 238) that opens towards the counter bearing (118, 218), and
wherein the connection contact (113, 213) is held in the connection chamber (138, 238) by frictional engagement, positive engagement, or latching.

### Claim 20 (depends on 1)

The connection element according to claim 1,
wherein the connection contact (113, 213) comprises
a contact bar (141, 241) on an underside of the connection contact (113, 213) facing the counter bearing (118, 218),
a contact cover (144, 244) extending substantially parallel to the contact bar (141, 241) above the contact bar (141, 241),
a contact side wall (143, 243) extending upwardly from the contact bar (141, 241) to the contact cover (144, 244),
a clamping leg (145, 245) which projects downwardly at an angle from the contact cover (144, 244) into a contact input (146, 246) and forms a clamping point for the stripped connection lead, and
a contact extension (142, 242) extending away from the clamping leg (145, 245) into a positioning groove (268) of the first ring (111, 211), the contact extension (142, 242) being configured to contact the supply contact.
