# US 12,601,465 B1 · Circuit board having ribbon bonds with guard structure

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- Number: US 12,601,465 B1
- Document ID: US12601465B1
- Status: Granted
- Kind: B1
- Application number: 19/227,855
- Filed: 2025-06-04
- Granted: 2026-04-14
- Earliest claimed: 2025-06-04
- Assignees: Ford Global Technologies, LLC
- Applicants: Ford Global Technologies, LLC
- Inventors: Michael Robertson; Segundo Baldovino; Ketan K. Desai; Aaron Bradley Johnson
- Web page: https://patentgrep.com/patent/US12601465B1

## CPC

- F21V 19/0015: {Fastening arrangements intended to retain light sources}
- F21S 41/141: Light emitting diodes [LED]
- F21S 41/192: {Details of lamp holders, terminals or connectors}
- F21S 43/14: Light emitting diodes [LED]
- F21S 43/195: {Details of lamp holders, terminals or connectors}
- F21S 45/47: Passive cooling, e.g. using fins, thermal conductive elements or openings
- F21V 29/70: characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21S: NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS

## Abstract

A circuit board assembly has a circuit board with a mounting surface, first and second circuit components mounted on the circuit mounting surface, and first and second ribbon bonds extending between the first and second circuit components. The first and second ribbon bonds each has a first end connected to the first circuit component and a second end connected to the second circuit component. An upstanding barrier structure extends on multiple sides of the first and second circuit components and has a ribbon bond guard extending at least partially over the first and second ribbon bonds. A separator extends downward from the ribbon bond guard and at least partially between the first and second ribbon bonds.

## Claims

### Claim 1

A circuit board assembly comprising:
a circuit board having a circuit mounting surface;
a first circuit component mounted on the circuit mounting surface;
a second circuit component mounted on the circuit mounting surface;
a first ribbon bond extending between the first and second circuit components, the first ribbon bond having a first end connected to the first circuit component and a second end connected to the second circuit component;
a second ribbon bond extending between the first and second circuit components, the second ribbon bond having a first end connected to the first circuit component and a second end connected to the second circuit component; and
an upstanding barrier structure extending on multiple sides of the first and second circuit components and having a ribbon bond guard extending at least partially over the first and second ribbon bonds, and a separator extending downward from the ribbon bond guard and at least partially between the first and second ribbon bonds.

### Claim 2 (depends on 1)

The circuit board assembly of claim 1, wherein the barrier structure has a plurality of open windows for allowing camera inspection of the first and second ribbon bonds.

### Claim 3 (depends on 2)

The circuit board assembly of claim 2, wherein the barrier structure forms one or more loops extending around at least the first circuit component.

### Claim 4 (depends on 1)

The circuit board assembly of claim 1, wherein the first circuit component comprises a light emitting diode (LED) chip.

### Claim 5 (depends on 4)

The circuit board assembly of claim 4, wherein the LED chip is provided in a vehicle headlamp.

### Claim 6 (depends on 1)

The circuit board assembly of claim 1, wherein the first component comprises one or more of a diode, a capacitor, an inductor and an LED chip.

### Claim 7 (depends on 6)

The circuit board assembly of claim 6, wherein the second component comprises an electrical connector module.

### Claim 8 (depends on 1)

The circuit board assembly of claim 1, wherein the first and second ends of the first and second ribbon bonds are each connected with a solder connection.

### Claim 9 (depends on 1)

The circuit board assembly of claim 1, wherein the circuit board comprises a printed circuit board.

### Claim 10 (depends on 9)

The circuit board assembly of claim 9, further comprising a heat sink thermally coupled to the printed circuit board.

### Claim 11 (depends on 1)

The circuit board assembly of claim 1, further comprising one or more fasteners for fastening the barrier structure onto the circuit mounting surface.

### Claim 12

A vehicle lighting device comprising:
a lamp housing; and
a circuit board assembly disposed in the lamp housing, the circuit board assembly comprising:
a circuit board having a circuit mounting surface;
a first circuit component comprising an LED chip mounted on the circuit mounting surface;
a second circuit component mounted on the circuit mounting surface;
a first ribbon bond extending between the first and second circuit components, the first ribbon bond having a first end connected to the first circuit component and a second end connected to the second circuit component;
a second ribbon bond extending between the first and second circuit components, the second ribbon bond having a first end connected to the first circuit component and a second end connected to the second circuit component; and
an upstanding barrier structure extending on multiple sides of the first and second circuit components and having a ribbon bond guard extending at least partially over the first and second ribbon bonds, and a separator extending downward from the ribbon bond guard and at least partially between the first and second ribbon bonds.

### Claim 13 (depends on 12)

The vehicle lighting device of claim 12, wherein the barrier structure has a plurality of open windows for allowing camera inspection of the first and second ribbon bonds.

### Claim 14 (depends on 13)

The vehicle lighting device of claim 13, wherein the barrier structure forms one or more loops extending around at least the first circuit component.

### Claim 15 (depends on 12)

The vehicle lighting device of claim 12, wherein the first circuit component comprises a light emitting diode (LED) chip.

### Claim 16 (depends on 15)

The vehicle lighting device of claim 15, wherein the LED chip is provided in a vehicle headlamp.

### Claim 17 (depends on 12)

The vehicle lighting device of claim 12, wherein the first component comprises one or more of a diode, a capacitor, an inductor and an LED chip.

### Claim 18 (depends on 17)

The vehicle lighting device of claim 17, wherein the second component comprises an electrical connector module.

### Claim 19 (depends on 12)

The vehicle lighting device of claim 12, wherein the circuit board comprises a printed circuit board.

### Claim 20 (depends on 19)

The vehicle lighting device of claim 19, further comprising a heat sink thermally coupled to the printed circuit board.
