# US 12,600,870 B2 · Non-oxidized graphene-based anti-viral coating

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- Number: US 12,600,870 B2
- Document ID: US12600870B2
- Status: Granted
- Kind: B2
- Application number: 17/356,066
- Filed: 2021-06-23
- Published: 2021-12-30
- Granted: 2026-04-14
- Earliest claimed: 2020-06-24
- Assignees: NanoXplore Inc.
- Applicants: NanoXplore Inc.
- Inventors: Nima Moghimian; Soroush Nazarpour
- Web page: https://patentgrep.com/patent/US12600870B2

## CPC

- C09D 7/62: modified by treatment with other compounds
- C09D 5/14: Paints containing biocides, e.g. fungicides, insecticides or pesticides (C09D5/16 takes precedence)
- C09D 7/70: {characterised by shape, e.g. fibres, flakes or microspheres}
- C09D 7/80: Processes for incorporating ingredients
- C08K 3/042: {Graphene or derivatives, e.g. graphene oxides}
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

Embodiments described herein relate to non-oxidized graphene-based anti-viral surfaces, and methods of producing the same. In some embodiments, a method of forming an anti-viral surface can include mixing a non-oxidized edge-functionalized graphene with a catalyst and a thermoset material to form a mixture, applying a high-shear mixing process to the mixture to form a mixed liquid, and coating the mixed liquid onto a base surface to form the anti-viral surface. In some embodiments, the method can further include chemically treating the graphene to produce the non-oxidized edge-functionalized graphene. In some embodiments, the thermoset material can include a thermoset matrix. In some embodiments, the method can include dispersing the non-oxidized edge-functionalized graphene into the thermoset matrix via the high-shear mixing. In some embodiments, dispersing the non-oxidized edge-functionalized graphene into the thermoset matrix can be via a ball mill, a high-shear mixer, and/or a homogenizer.

## Claims

### Claim 1

A method of forming an anti-viral surface, the method comprising:
covalently functionalizing graphene with at least one of a carboxyl group or a carbonyl group and at least one of ethylenediamine or polyethyleneimine to obtain a non-oxidized amine-edge-functionalized graphene;
mixing the non-oxidized amine-edge-functionalized graphene with a catalyst and a thermoset material to form a mixture, the non-oxidized amine-edge-functionalized graphene making up between 7 wt % and 25 wt % of the mixture;
applying a high-shear mixing process to the mixture to form a mixed liquid; and
coating the mixed liquid onto a base surface to form the anti-viral surface.

### Claim 2 (depends on 1)

The method of claim 1, further comprising:
chemically treating graphene to produce the non-oxidized amine-edge-functionalized graphene.

### Claim 3 (depends on 1)

The method of claim 1, wherein the thermoset material includes a thermoset matrix, the method further comprising:
dispersing the non-oxidized amine-edge-functionalized graphene into the thermoset matrix via the high-shear mixing.

### Claim 4 (depends on 3)

The method of claim 3, wherein dispersing the non-oxidized amine-edge-functionalized graphene into the thermoset matrix is via a ball mill, a high-shear mixer, and/or a homogenizer.

### Claim 5 (depends on 3)

The method of claim 3, further comprising:
dispersing the non-oxidized amine-edge-functionalized graphene into a solvent prior to dispersing the non-oxidized amine-edge-functionalized graphene into the thermoset matrix.

### Claim 6 (depends on 5)

The method of claim 5, wherein the solvent includes styrene.

### Claim 7 (depends on 1)

The method of claim 1, wherein the base surface is composed of a metal, a glass, and/or a plastic.

### Claim 8 (depends on 1)

The method of claim 1, wherein the coating is via at least one of spraying, rolling, or brushing.

### Claim 9 (depends on 1)

The method of claim 1, further comprising:
curing the anti-viral surface via exposure to ultraviolet rays.

### Claim 10 (depends on 1)

The method of claim 1, further comprising:
adding a curing agent to the mixed liquid.

### Claim 11 (depends on 10)

The method of claim 10, wherein the curing agent includes at least one of an aliphatic amine, a cycloaliphatic amine, a polyamide, an amidoamine, or an anhydride.

### Claim 12 (depends on 11)

The method of claim 11, wherein the curing agent includes at least one of aminoethylpiperazine, diethylenetriamine, or triethylenetetramine.

### Claim 13 (depends on 11)

The method of claim 11, wherein the curing agent includes melamine formaldehyde.

### Claim 14 (depends on 11)

The method of claim 11, wherein the curing agent includes isophorone diamine.

### Claim 15 (depends on 11)

The method of claim 11, wherein the curing agent includes methylhexahydrophthalic anhydride.

### Claim 16 (depends on 1)

The method of claim 1, wherein the catalyst includes at least one of N,N-dimethyl-p-toluidine, dibutyltin dilaurate, a peroxide, or a tin-based catalyst.

### Claim 17 (depends on 16)

The method of claim 16, wherein the catalyst includes at least one of dicumyl peroxide, di-tert-butyl peroxide, or methyl ethyl ketone peroxide.

### Claim 18 (depends on 16)

The method of claim 16, wherein the catalyst includes at least one of an inorganic tin (II) based catalyst, or an organotin (IV) based catalyst.

### Claim 19 (depends on 1)

The method of claim 1, wherein the thermoset material includes at least one of a polyol, a polyurethane, an unsaturated polyester, and an unsaturated epoxy.

### Claim 20

A method of forming an anti-viral surface, the method comprising:
functionalizing graphene with at least one of ethylenediamine or polyethyleneimine to obtain a non-oxidized edge-functionalized graphene;
mixing the non-oxidized edge-functionalized graphene with a catalyst and a thermoset material to form a mixture, the non-oxidized edge-functionalized graphene making up between about 7 wt % and about 25 wt % of the mixture;
applying a high-shear mixing process to the mixture to form a mixed liquid; and
coating the mixed liquid onto a base surface to form the anti-viral surface.

### Claim 21 (depends on 20)

The method of claim 20, further comprising:
chemically treating graphene to produce the non-oxidized edge-functionalized graphene.

### Claim 22 (depends on 20)

The method of claim 20, wherein the thermoset material includes a thermoset matrix, the method further comprising:
dispersing the non-oxidized edge-functionalized graphene into the thermoset matrix via the high-shear mixing.

### Claim 23 (depends on 22)

The method of claim 22, wherein dispersing the non-oxidized edge-functionalized graphene into the thermoset matrix is via a ball mill, a high-shear mixer, and/or a homogenizer.

### Claim 24 (depends on 22)

The method of claim 22, further comprising:
dispersing the non-oxidized edge-functionalized graphene into a solvent prior to dispersing the non-oxidized edge-functionalized graphene into the thermoset matrix.

### Claim 25 (depends on 24)

The method of claim 24, wherein the solvent includes styrene.

### Claim 26 (depends on 20)

The method of claim 20, wherein the base surface is composed of a metal, a glass, and/or a plastic.

### Claim 27 (depends on 20)

The method of claim 20, wherein the coating is via at least one of spraying, rolling, or brushing.

### Claim 28 (depends on 20)

The method of claim 20, further comprising:
curing the anti-viral surface via exposure to ultraviolet rays.

### Claim 29 (depends on 20)

The method of claim 20, further comprising:
adding a curing agent to the mixed liquid.

### Claim 30 (depends on 29)

The method of claim 29, wherein the curing agent includes at least one of an aliphatic amine, a cycloaliphatic amine, a polyamide, an amidoamine, or an anhydride.

### Claim 31 (depends on 20)

The method of claim 20, wherein the catalyst includes at least one of N,N-dimethyl-p-toluidine, dibutyltin dilaurate, a peroxide, or a tin-based catalyst.

### Claim 32 (depends on 20)

The method of claim 20, wherein the thermoset material includes at least one of a polyol, a polyurethane, an unsaturated polyester, and an unsaturated epoxy.
