# US 12,600,219 B2 · Inverted battery pack assembly

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- Number: US 12,600,219 B2
- Document ID: US12600219B2
- Status: Granted
- Kind: B2
- Application number: 18/347,128
- Filed: 2023-07-05
- Published: 2025-01-09
- Granted: 2026-04-14
- Earliest claimed: 2023-07-05
- Assignees: GM Global Technology Operations LLC
- Applicants: GM Global Technology Operations LLC
- Inventors: Lu Huang; Hui-ping Wang; Dohyun Leem; Joshua Lee Solomon; Derek Frei Lahr; Blair E. Carlson
- Web page: https://patentgrep.com/patent/US12600219B2

## CPC

- B60K 1/04: of the electric storage means for propulsion
- B60L 50/64: Constructional details of batteries specially adapted for electric vehicles
- B60L 50/66: {Arrangements of batteries}
- H01M 50/209: adapted for prismatic or rectangular cells (H01M50/216 takes precedence)
- H01M 50/249: specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64)
- H01M 50/262: with fastening means, e.g. locks
- H01M 50/264: for cells or batteries, e.g. straps, tie rods or peripheral frames
- H01M 50/271: Lids or covers for the racks or secondary casings
- B60K 2001/0438: {Arrangement under the floor}
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- Y02E 60/10: Energy storage using batteries
- B60K: ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A rechargeable energy storage system for a vehicle including a bottom shear plate and a side enclosure having a bottom end connected to the bottom shear plate. A top shear plate is connected to a top end of the side enclosure and a plurality of battery cells are suspended from a bottom of the top shear plate by corresponding mating features that secure the plurality of cells to the top shear plate.

## Claims

### Claim 1

A rechargeable energy storage system for a vehicle, comprising:
a bottom shear plate;
a side enclosure having a bottom end connected to the bottom shear plate;
a top shear plate connected to a top end of the side enclosure; and
a plurality of battery cells are suspended directly from a bottom of the top shear plate by corresponding mating features that secure the plurality of cells to the top shear plate, the corresponding mating features including a plurality of first mating features formed directly on the shear plate for receiving a plurality of second mating features formed directly on the plurality of battery cells, wherein the plurality of first mating features include one of:
i) a threaded protrusion on the plurality of battery cells,
ii) a protruding portion on the plurality of battery cells, and
iii) a flange on the plurality of battery cells;
and the plurality of second mating features include a corresponding one of:
i) a plurality of threaded apertures on the shear plate for receiving a respective one of the threaded protrusions on the plurality of battery cells,
ii) a plurality of apertures on the shear plate wherein the plurality of apertures include an elastic retention feature wherein the apertures include an elastic retention feature for engaging a respective one of the protruding portions on the plurality of battery cells, and
iii) a plurality of slots on the shear plate for receiving a respective one of the flanges of the plurality of battery cells.

### Claim 2 (depends on 1)

The rechargeable energy storage system according to claim 1, wherein the top shear plate is a vehicle floor panel.

### Claim 3 (depends on 1)

The rechargeable energy storage system according to claim 1, wherein the elastic retention feature includes a pair of rails that engage a recess in the protruding portion.

### Claim 4 (depends on 1)

The rechargeable energy storage system according to claim 1, wherein the plurality of battery cells have electrode terminals that face the bottom shear plate.

### Claim 5

An electric vehicle, comprising:
a vehicle body supporting a plurality of wheels
a rechargeable energy storage system supported by the vehicle body and including:
a bottom shear plate;
a side enclosure having a bottom end connected to the bottom shear plate;
a top shear plate connected to a top end of the side enclosure;
a plurality of battery cells are suspended directly from a bottom of the top shear plate by corresponding mating features that secure the plurality of battery cells to the top shear plate, the corresponding mating features including a plurality of first mating features formed directly on the shear plate for receiving a plurality of second mating features formed directly on the plurality of battery cells, wherein the plurality of first mating features include one of:
i) a threaded protrusion on the plurality of battery cells,
ii) a protruding portion on the plurality of battery cells, and
iii) a flange on the plurality of battery cells;
and the plurality of second mating features include a corresponding one of:
i) a plurality of threaded apertures on the shear plate for receiving a respective one of the threaded protrusions on the plurality of battery cells,
ii) a plurality of apertures on the shear plate wherein the plurality of apertures include an elastic retention feature wherein the apertures include an elastic retention feature for engaging a respective one of the protruding portions on the plurality of battery cells, and
iii) a plurality of slots on the shear plate for receiving a respective one of the flanges of the plurality of battery cells; and
one of a meshed or continuous face plate directly beneath the plurality of battery cells and connected to the side enclosure.

### Claim 6 (depends on 5)

The electric vehicle according to claim 5, wherein the top shear plate is a vehicle floor panel.

### Claim 7 (depends on 5)

The electric vehicle according to claim 5, wherein the elastic retention feature includes a pair of rails that engage a recess in the protruding portion.

### Claim 8 (depends on 5)

The electric vehicle according to claim 5, wherein the plurality of battery cells have electrode terminals and venting that face the bottom shear plate.

### Claim 9

A method of assembling a rechargeable energy storage system into a vehicle, comprising:
connecting a side enclosure to a first shear plate;
connecting a first mating feature of a plurality of battery cells to a corresponding one of a plurality of second mating features directly on the first shear plate;
connecting a second shear plate to the side enclosure to form an enclosed housing;
inverting the enclosed housing so that the second shear plate is on a bottom of the enclosed housing and the plurality of battery cells are suspended from a bottom of the first shear plate; and
assembling the battery housing into a vehicle body.

### Claim 10 (depends on 9)

The method of assembling a rechargeable energy storage system according to claim 9, wherein the first shear plate is a floor panel of the vehicle.

### Claim 11 (depends on 9)

The method of assembling a rechargeable energy storage system according to claim 9, wherein the first mating features include a threaded protrusion on the plurality of battery cells and the plurality of second mating features include a plurality of threaded apertures on the shear plate.

### Claim 12 (depends on 9)

The method of assembling a rechargeable energy storage system according to claim 9, wherein the first mating features include a protruding portion on each of the plurality of battery cells and the plurality of second mating features include a plurality of apertures on the shear plate wherein one of the protruding portions and the apertures include an elastic retention feature.

### Claim 13 (depends on 9)

The method of assembling a rechargeable energy storage system according to claim 9, wherein the first mating features include a flange on the plurality of battery cells and the plurality of second mating features include a plurality of slots on the shear plate for receiving the flange of the plurality of battery cells.

### Claim 14 (depends on 9)

The method of assembling a rechargeable energy storage system according to claim 9, wherein the plurality of battery cells have electrode terminals that face the second shear plate.
