# US 12,595,796 B2 · Method and control unit for operating a compressor

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- Number: US 12,595,796 B2
- Document ID: US12595796B2
- Status: Granted
- Kind: B2
- Application number: 19/068,496
- Filed: 2025-03-03
- Published: 2025-09-11
- Granted: 2026-04-07
- Earliest claimed: 2024-03-07
- Assignees: Everllence SE
- Applicants: MAN Energy Solutions SE
- Inventors: Kolja Metz
- Web page: https://patentgrep.com/patent/US12595796B2

## CPC

- F04B 49/22: by means of valves (F04B49/03 takes precedence)
- F04D 27/02: Surge control {(surge detection F04D27/001)}
- F04B: POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS (machines for liquids, or pumps, of rotary-piston or oscillating-piston type F04C; non-positive-displacement pumps F04D; pumping of fluid by direct contact of another fluid or by using inertia of fluid to be pumped F04F)
- F04D: NON-POSITIVE-DISPLACEMENT PUMPS (engine fuel-injection pumps F02M; ion pumps H01J41/12; electrodynamic pumps H02K44/02)

## Abstract

A method for operating a compressor. A flow rate of the process gas through the compressor is determined. Dependent on a measured inlet pressure of the compressor and a measured outlet pressure of the compressor, a delivery head of the compressor is determined. A surge limit controller, dependent on the flow rate and dependent on the delivery head determines a control variable for a control element interacting with the compressor such that the compressor is operated along a control line, which has a defined distance from the surge limit of the compressor. A proportion of steam of the process gas is determined, and the control line, along which the compressor is operated, is adapted dependent on the proportion of steam.

## Claims

### Claim 1

A method for operating a compressor configured to compress a process gas, comprising:
determining a flow rate of the process gas through the compressor or a variable corresponding to the flow rate;
determining a delivery head of the compressor or a variable corresponding to the delivery head dependent on a measured inlet pressure of the compressor and dependent on a measured outlet pressure of the compressor;
determining, by a surge limit controller, a control variable for a control element interacting with the compressor dependent on the flow rate or the variable corresponding to the flow rate and dependent on the delivery head or the variable corresponding to the delivery head;
operating the compressor along a control line, which has a defined distance from a surge limit of the compressor;
determining a proportion of steam of the process gas or a variable corresponding to the proportion of steam; and
adapting the control line, along which the compressor is operated, dependent on the proportion of steam or the variable corresponding to the proportion of steam.

### Claim 2 (depends on 1)

The method according to claim 1, further comprising:
measuring the proportion of steam of the process gas.

### Claim 3 (depends on 1)

The method according to claim 1, further comprising:
measuring a dewpoint of the process gas; and
determining the proportion of steam determined dependent on the dew point.

### Claim 4 (depends on 3)

The method according to claim 3, wherein the dewpoint of the process gas is measured with a dewpoint mirror hygrometer.

### Claim 5 (depends on 1)

The method according to claim 1, further comprising:
measuring a temperature of the process gas upstream of the compressor; and
adapting the control line, along which the compressor is operated dependent on the temperature of the process gas upstream of the compressor.

### Claim 6 (depends on 1)

The method according to claim 1, further comprising:
determining the variable of a gas constant of the process gas corresponding to the proportion of steam or the variable corresponding to the proportion of steam; and
adapting the control line, along which the compressor is operated dependent on the gas constant of the process gas and dependent on the proportion of steam or the variable corresponding to the proportion of steam.

### Claim 7

A control unit configured to: operate a compressor, to compress a process gas, configured to:
determine a flow rate of the process gas through the compressor or a variable corresponding to the flow rate;
determine a delivery head of the compressor or a variable corresponding to the delivery head dependent on a measured inlet pressure of the compressor and dependent on a measured outlet pressure of the compressor;
determine, by a surge limit controller of the control unit, a control variable for a control element interacting with the compressor dependent on the flow rate or the variable corresponding to the flow rate and dependent on the delivery head or the variable corresponding to the delivery head such that the compressor is operated along a control line, which has a defined distance from a surge limit of the compressor; and
adapt the control line, along which the compressor is operated, dependent on a proportion of steam of the process gas or the variable corresponding to the proportion of steam.