# US 12,595,729 B2 · Method to assess risk of fluid flow and associated long term damage of annular cement

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- Number: US 12,595,729 B2
- Document ID: US12595729B2
- Status: Granted
- Kind: B2
- Application number: 17/700,929
- Filed: 2022-03-22
- Published: 2023-08-17
- Granted: 2026-04-07
- Earliest claimed: 2022-02-11
- Assignees: Halliburton Energy Services, Inc.
- Applicants: Halliburton Energy Services, Inc.
- Inventors: Siva Rama Krishna Jandhyala; Walmy Cuello Jimenez
- Web page: https://patentgrep.com/patent/US12595729B2

## CPC

- E21B 47/005: Monitoring or checking of cementation quality or level
- C04B 40/0032: {Controlling the process of mixing, e.g. adding ingredients in a quantity depending on a measured or desired value (B28C7/00 takes precedence)}
- C09K 8/46: containing inorganic binders, e.g. Portland cement
- E21B 2200/20: Computer models or simulations, e.g. for reservoirs under production, drill bits
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- C04B: LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE {(roofing granules E04D7/005)}; CERAMICS (devitrified glass-ceramics C03C10/00); REFRACTORIES; TREATMENT OF NATURAL STONE
- C09K: MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE

## Abstract

Methods of the present disclosure relate to assessing and mitigating the risk of pore pressure buildup as part of designing a cement formulation. A method comprises: performing wellbore integrity analysis to provide a stress state of a cement sheath, wherein the cement sheath is a model; modifying the stress state of the cement sheath due to fluid influx through the cement sheath; comparing the modified stress state to failure properties for the cement sheath; and formulating a cement composition based on at least the modified stress state.

## Claims

### Claim 1

A method comprising:
performing wellbore integrity analysis to provide a stress state of a cement sheath, wherein the cement sheath is a model;
modifying the stress state of the cement sheath due to a fluid influx through the cement sheath;
comparing the modified stress state to failure properties for the cement sheath; and
formulating a cement composition based on at least the modified stress state such that the cement composition has a shear strength greater than the modified stress state;
preparing the cement composition;
pumping the cement composition into a wellbore; and
setting the cement composition in the wellbore to form a set cement composition, wherein the set cement composition has the property of having shear strength greater than the modified stress state.

### Claim 2 (depends on 1)

The method of claim 1, further comprising constructing a stress map of the cement sheath.

### Claim 3 (depends on 1)

The method of claim 1, further comprising applying boundary conditions to replace rock and casing that are adjacent to the cement sheath.

### Claim 4 (depends on 1)

The method of claim 1, further comprising adjusting permeability of the cement sheath as a function of deformation of the cement sheath.

### Claim 5 (depends on 1)

The method of claim 1, wherein the cement sheath has a constant permeability.

### Claim 6 (depends on 3)

The method of claim 3, wherein the boundary conditions comprise a stiffness of rock and a constant pore pressure, for the cement sheath and a rock edge.

### Claim 7 (depends on 6)

The method of claim 6, wherein the rock has a stiffness lower than the cement sheath.

### Claim 8 (depends on 1)

The method of claim 1, wherein the cement composition is further formulated such that the fluid influx through the cement sheath is less than a setpoint fluid influx.

### Claim 9 (depends on 1)

The method of claim 1, wherein the wellbore integrity analysis is performed utilizing a two-dimensional plane strain framework governed by Hooke's law and a transient thermal process of conduction.

### Claim 10 (depends on 1)

The method of claim 1, wherein performing the wellbore integrity analysis comprises creating a mesh model representing a cross-section of a wellbore based on rock, cement sheath, and casing dimensions, and applying temperature and pressure loads corresponding to the construction, pressure test, and production stages of a well life.

### Claim 11

A method comprising:
performing wellbore integrity analysis to provide a stress state of a cement sheath, wherein the cement sheath is a model;
modifying the stress state of the cement sheath due to a fluid influx through the cement sheath;
comparing the modified stress state to failure properties for the cement sheath; and
formulating a cement composition such that the fluid influx into a set cement composition formed from the cement composition is less than a setpoint fluid influx;
preparing the cement composition;
pumping the cement composition into a wellbore; and
setting the cement composition in the wellbore to form the set cement composition, wherein the set cement composition has the property of having fluid influx into the set cement composition of less than the setpoint fluid influx.

### Claim 12 (depends on 11)

The method of claim 11, further comprising constructing a stress map of the cement sheath.

### Claim 13 (depends on 11)

The method of claim 11, further comprising applying boundary conditions to replace rock and casing that are adjacent to the cement sheath.

### Claim 14 (depends on 11)

The method of claim 11, further comprising adjusting permeability of the cement sheath as a function of deformation of the cement sheath.

### Claim 15 (depends on 11)

The method of claim 11, wherein the cement sheath has a constant permeability.

### Claim 16 (depends on 13)

The method of claim 13, wherein the boundary conditions comprise a stiffness of rock and a constant pore pressure, for the cement sheath and a rock edge.

### Claim 17 (depends on 16)

The method of claim 16, wherein the rock has a stiffness lower than the cement sheath.

### Claim 18 (depends on 11)

The method of claim 11, wherein the wellbore integrity analysis is performed utilizing a two-dimensional plane strain framework governed by Hooke's law and a transient thermal process of conduction.

### Claim 19 (depends on 11)

The method of claim 11, wherein performing the wellbore integrity analysis comprises creating a mesh model representing a cross-section of a wellbore based on rock, cement sheath, and casing dimensions, and applying temperature and pressure loads corresponding to the construction, pressure test, and production stages of a well life.

### Claim 20 (depends on 11)

The method of claim 11, wherein the setpoint fluid influx is determined based on a regulatory requirement for maximum allowable sustained casing pressure (SCP).
