Shaped abrasive particles with low roundness factor
Assignee3M Innovative Properties Company
InventorDwight D. Erickson
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Abstract
Shaped abrasive particles comprising alpha alumina and having a cross-sectional shape along a longitudinal axis of the shaped abrasive particles, the cross-sectional shape comprising a non-circular cross-sectional plane, and the shaped abrasive particles comprise an Average Roundness Factor of between about 15% to 0%.
Claims13
Shaped abrasive particles comprising alpha alumina, comprising a first face and a second face connected to each other by a sidewall, wherein a perimeter of the first face and the second face comprises a substantially triangular shape, the first face and the second face being separated by a thickness t ranging between 25 micrometers to 500 micrometers, and having a cross-sectional shape along a longitudinal axis of the shaped abrasive particles, the cross-sectional shape comprising a generally rectangular or a generally trapezoidal cross-sectional plane, wherein the shaped abrasive particles comprise an Average Roundness Factor of between 12% to about 5%,
- wherein the shaped abrasive particles comprising a volumetric aspect ratio and the volumetric aspect ratio is greater than about 1.15,
- wherein the Average Roundness Factor is determined by averaging the Roundness Factors of 10 individual shaped abrasive particles,
- wherein the Roundness Factor expressed as a percentage is calculated by dividing the Missing Area by the Actual Area and multiplying by 100, that is
- Roundness Factor %=Missing Area/Actual Area*100,
- wherein the Actual Area represents the cross-sectional plane of a transverse cut located as close as possible to the midpoint of the longitudinal axis of the shaped abrasive particle,
- wherein each face of sidewall, first face and second face of the cross-sectional plane is bounded by a line drawn tangent to the two highest points located anywhere along that face, thereby enclosing a Maximum Area having a polygonal shape, and
- wherein the Missing Area represents the amount of area present due to rounded corners and uneven edges of the shaped abrasive particle, wherein the Actual Area of the cross-sectional plane is subtracted from the Maximum Area bounded by the polygon to determine the Missing Area.
Dependencies are inferred from the claim text.