# US 12,595,360 B2 · Roofing compositions comprising linear low-density polyethylene

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- Number: US 12,595,360 B2
- Document ID: US12595360B2
- Status: Granted
- Kind: B2
- Application number: 17/900,965
- Filed: 2022-09-01
- Published: 2023-03-16
- Granted: 2026-04-07
- Earliest claimed: 2021-09-10
- Assignees: Johns Manville
- Applicants: Johns Manville
- Inventors: Lichih R Peng; Jordan Kortmeyer; ChangQing Shen; Lance Wang; Jawed Asrar
- Web page: https://patentgrep.com/patent/US12595360B2

## CPC

- C08L 23/0815: {with aliphatic 1-olefins containing one carbon-to-carbon double bond}
- C08L 23/14: Copolymers of propene (C08L23/16 takes precedence)
- C08L 2205/03: containing three or more polymers in a blend
- C08L 2205/035: containing four or more polymers in a blend
- E04D 5/06: by making use of plastics
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- E04D: ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS (coverings of outer walls by plaster or other porous material E04F13/00)

## Abstract

Provided is a polymer blend composition comprising linear low density polyethylene, a polypropylene polymer, generally comprising a random polypropylene copolymer, and a compatibilizer. In one embodiment, there is provided a polymer blend composition comprising 15 to 35 wt % of a polypropylene polymer, 30-60 wt % of a linear low density polyethylene, and a compatibilizer polymer composition comprising 21-50 wt % of the polymer blend. The polymer blend is quite useful in a roofing membrane.

## Claims

### Claim 1

A polymer blend composition comprising:
a) 15 to 35 wt % of a thermoplastic polypropylene polymer;
b) 30 to 60 wt % of a linear low density polyethylene; and
c) 21-50 wt % of a compatibilizer polymer composition.

### Claim 2 (depends on 1)

The polymer blend composition of claim 1, wherein the polymer blend composition comprises:
20 to 30 wt % of the propylene polymer a);
35 to 50 wt % of the linear low density polyethylene; and
30 to 40 wt % of the compatibilizer polymer composition c).

### Claim 3 (depends on 1)

The polymer blend composition of claim 1, wherein the compatibilizer polymer compositions of c) comprises a polypropylene matrix polymer.

### Claim 4 (depends on 3)

The polymer blend composition of claim 3, wherein the compatibilizer polymer composition of c) comprises an elastomeric polypropylene matrix polymer and a polyethylene matrix polymer.

### Claim 5 (depends on 4)

The polymer blend composition of claim 4, wherein the wt ratio of polypropylene matrix polymer to polyethylene matrix polymer ranges from 30:70 to 70:30.

### Claim 6 (depends on 1, 3)

The polymer blend composition of claim 1 or 3, wherein the compatibilizer polymer composition of c) comprises a styrenic block copolymer.

### Claim 7 (depends on 1)

The polymer blend composition of claim 1, wherein the linear low density polyethylene comprises a butene comonomer, a hexene comonomer, or an octene comonomer.

### Claim 8 (depends on 7)

The polymer blend composition of claim 7, wherein the linear low density polyethylene comprises a butene comonomer.

### Claim 9 (depends on 1)

The polymer blend composition of claim 1, wherein the linear low density polyethylene has s density in the range of 0.915 to 0.920 g/cm3.

### Claim 10 (depends on 1)

The polymer blend composition of claim 1, wherein the propylene polymer a) has a density of 0.88 to 0.91 g/cm3 and a melt flow rate of 0.5 to 5 g/10 min.

### Claim 11 (depends on 10)

The polymer blend composition of claim 10, wherein the propylene polymer a) exhibits a melt flow rate of 0.6 to 4.0 g/10 min.

### Claim 12 (depends on 1)

The polymer blend composition of claim 1, wherein the propylene polymer a) is free of rubber.

### Claim 13 (depends on 1)

The polymer blend composition of claim 1, wherein component a) comprises a random polypropylene copolymer containing less than 10 mol % ethylene monomer.

### Claim 14

A membrane composition comprising:
a) from about 40 wt % to 70 wt % of a polymer blend composition comprising:
(i) 15 to 35 wt % of a thermoplastic polypropylene polymer;
(ii) 30 to 60 wt % of a linear low density polyethylene; and
(iii) 21-50 wt % of a compatibilizer polymer composition;
b) at least one flame retardant;
c) at least one ultraviolet stabilizer; and
d) at least one pigment.

### Claim 15 (depends on 14)

The membrane composition of claim 14, wherein the flame retardant comprises 20 to 45 wt % of the composition.

### Claim 16 (depends on 14)

The membrane composition of claim 14, wherein the pigment comprises from 3 to 6 wt % of the composition.

### Claim 17 (depends on 14)

The membrane composition of claim 14, wherein the pigment comprises TiO2.

### Claim 18 (depends on 14)

The membrane composition of claim 14, wherein the UV stabilizer comprises about 3 to 7 wt % of the composition.

### Claim 19 (depends on 18)

The membrane composition of claim 18, wherein the UV stabilizer comprises about 5 wt % of the composition.

### Claim 20 (depends on 14)

The membrane composition of claim 14, comprising calcium carbonate.

### Claim 21 (depends on 14)

The membrane composition of claim 14, wherein the flame retardant comprises calcium carbonate.

### Claim 22 (depends on 21)

The membrane composition of claim 21, wherein calcium carbonate comprises at least 25 wt % of the membrane composition.

### Claim 23 (depends on 22)

The membrane composition of claim 22, wherein the amount of calcium carbonate comprises at least about 27 wt % of the membrane composition.

### Claim 24 (depends on 14)

The membrane composition of claim 14, wherein the composition exhibits improved heat aging properties compared to a membrane composition comprising an in-reactor blend resin.

### Claim 25 (depends on 14)

A roofing membrane comprising the membrane composition of claim 14.

### Claim 26 (depends on 25)

A roof comprising the roofing membrane of claim 25.

### Claim 27 (depends on 14)

A method of preparing a thermoplastic polyolefin film, the method comprising forming a thermoplastic polyolefin film from the composition of claim 14.

### Claim 28 (depends on 14)

The membrane composition of claim 14, wherein the polymer blend composition of a) comprises:
20 to 30 wt % of the propylene polymer (i);
35 to 50 wt % of the linear low density polyethylene (ii); and
30 to 40 wt % of the compatibilizer polymer composition (iii).
