Three-dimensional freeze extrusion for the manufacture of homogeneous and graded rods and tubes
AssigneeTrustees of Dartmouth College
InventorsUlrike G. K. Wegst, Kaiyang Yin, Claire Adner, Peyton Weber, Amalie Hildebrandt Brynjulfsson
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Abstract
In an aspect, the present disclosure pertains to a method of making a material. Generally, the method includes one or more of the following steps of: (1) placing a mixture having one or more components in a container; and (2) extruding the mixture out of at least one opening of at least one nozzle. In an additional aspect, the present disclosure pertains to a material. In some embodiments, the material includes one or more components. In some embodiments, the one or more components are in the form of a multi-layered structure.
Claims21
A method of making a material, the method comprising:
- applying a temperature gradient to a mixture comprising a plurality of layers, each layer independently composed of one or more different components creating a compositional gradient in an at least one nozzle or syringe, independently extruding a same mixture or a compositionally different mixture out of the at least one nozzle or syringe under conditions to apply the same temperature gradient or a different temperature gradient, together the extruding and temperature gradient conditions result in freeze-casting the mixture from each of the at least one nozzle or syringe to produce an extruded material having a nozzle or syringe formed compositional gradient, and a property gradient selected from at least one of a mechanical property gradient, a physical property gradient, a structural gradient, or combinations thereof;
- and
- controlling the same or a different temperature gradient of the mixture before and during the extruding, and optionally after, through the at least one nozzle or syringe, for spatially directing an ordered crystal formation in the extruded material, wherein the extruded material is a plurality of graded layers.
Dependencies are inferred from the claim text.