Metallic based hydrocarbon pyrolysis
AssigneeMolten Industries Inc.
InventorsSamuel Shaner, Andrew Caldwell, Brett Parkinson
Life of this patent
Estimating the term…
Abstract
A reaction process includes introducing hydrocarbon reactants into a vessel, reacting the hydrocarbon reactants in contact with the gas phase catalyst in the vessel to produce reaction products comprising solid carbon and a gas phase product, separating the solid carbon from the gas phase products and the gas phase catalyst to produce a solid carbon product, condensing the gas phase catalyst to produce a condensed catalyst, and returning the condensed catalyst to the liquid catalyst reservoir. The vessel comprises a gas phase catalyst and a liquid catalyst reservoir containing a liquid catalyst.
Claims16
A reaction process comprising:
- heating a liquid phase catalyst in a liquid catalyst section to produce a gas phase catalyst;
- passing the gas phase catalyst into a reaction passage comprising one or more pipes or connections;
- introducing a hydrocarbon reactant into the reaction passage in contact with the gas phase catalyst, wherein the hydrocarbon reactant is introduced via one or a plurality of injection points along an axial length of each of the one or more pipes or connections;
- reacting the hydrocarbon reactant in contact with the gas phase catalyst in the reaction passage to produce a product gas comprising hydrogen, unreacted hydrocarbon reactant, and entrained solid carbon, wherein the hydrocarbon reactant does not contact liquid phase catalyst in the reaction passage or the liquid catalyst section;
- removing the product gas comprising the entrained solid carbon from the reaction passage;
- separating the entrained solid carbon from the product gas;
- cooling the product gas after separating the solid carbon therefrom, whereby the gas phase catalyst in the product gas condenses and the condensed catalyst separates from the product gas;
- and
- returning the condensed catalyst to the liquid catalyst section,
- wherein the solid carbon is not wetted by the liquid phase catalyst.
Dependencies are inferred from the claim text.