Dry mortar, in particular cementitious tile adhesive
AssigneeSika Technology AG
InventorsLuigi Perrino, Marco Camurati, Francesco Fazzini, Luz Granizo Fernandez
Life of this patent
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Abstract
A dry mortar, in particular a cementitious tile adhesive using fibers. A method improves the slip resistance, the flexibility, and/or the consistency of a dry mortar mixed up with water. Moreover, a structure, in particular a floor, a wall or a ceiling, includes a cover element, in particular a tile, whereby the cover element is fixed to the structure with a dry mortar mixed up with water.
Claims12
A dry mortar comprising, in each case relative to the total dry weight of the dry mortar,
- a) 10-50 wt.-% of at least one cementitious binder, wherein the at least one cementitious binder comprises, in each case relative to the total dry weight of the cementitious binder:
- 60-99.5 wt.-%, Portland cement, and
- 0.5-40 wt.-%, latent hydraulic and/or pozzolanic binder materials,
- b) 20-75 wt.-% of at least one aggregate, wherein aggregate is a material that is non-reactive in a hydration reaction of cementitious binders,
- c) 0.1-2 wt.-% of fibers with an average length of 0.2-0.5 mm, wherein the aspect ratio of the fibers is between 2-20, and wherein the fibers are polyethylene and/or polypropylene fibers.
A dry mortar comprising, in each case relative to the total dry weight of the dry mortar,
- a) 20-50 wt.-% of Portland cement,
- b) 4-8 wt.-% latent hydraulic and/or pozzolanic binder materials,
- c) 35-59 wt.-% of sand,
- d) 1-16 wt.-% of ground calcium carbonate, magnesium carbonate or mixed calcium/magnesium carbonates and/or expanded glass,
- e) 0.1-2 wt.-% of polyethylene and/or polypropylene fibers with a length of 0.2-0.5 mm, wherein the aspect ratio of the fibers is between 2-20, and
- f) 1-15 wt.-% of at least one redispersible polymer powder.
A method for improving the slip resistance and/or the flexibility of a building material comprising the steps of
- a) obtaining a dry mortar by admixing fibers with an average length of 0.2-0.5 mm to a dry cementitious composition comprising 10-50 wt.-% of at least one cementitious binder and 20-75 wt.-% of at least one aggregate, in each case relative to the total dry weight of the dry mortar, and
- b) mixing the dry mortar obtained in step a) with water in a weight ratio of water to the dry mortar of 0.25-0.5,
- wherein the at least one cementitious binder comprises, in each case relative to the total dry weight of the cementitious binder:
- 60-99.5 wt.-%, Portland cement, and
- 0.5-40 wt.-%, latent hydraulic and/or pozzolanic binder materials,
- wherein aggregate is a material that is non-reactive in a hydration reaction of cementitious binders, and
- wherein the aspect ratio of the fibers is between 2-20, and wherein the fibers are polyethylene and/or polypropylene fibers.
A method for achieving a creamy consistency of a building material comprising the steps of
- a) obtaining a dry mortar by admixing fibers with an average length of 0.2-0.5 mm to a dry cementitious composition comprising 10-50 wt.-% of at least one cementitious binder and 20-75 wt.-% of at least one aggregate, in each case relative to the total dry weight of the dry mortar, and
- b) mixing the dry mortar obtained in step a) with water in a weight ratio of water to powder of 0.25-0.5,
- wherein the at least one cementitious binder comprises, in each case relative to the total dry weight of the cementitious binder:
- 60-99.5 wt.-%, Portland cement, and
- 0.5-40 wt.-%, latent hydraulic and/or pozzolanic binder materials,
- wherein aggregate is a material that is non-reactive in a hydration reaction of cementitious binders, and
- wherein the aspect ratio of the fibers is between 2-20, and wherein the fibers are polyethylene and/or polypropylene fibers.
A method for reducing the shrinkage of a building material, the method comprising the steps of
- a) obtaining a dry mortar by admixing fibers with an average length of 0.2-0.5 mm to a dry cementitious composition comprising 10-50 wt.-% of at least one cementitious binder and 20-75 wt.-% of at least one aggregate, in each case relative to the total dry weight of the dry mortar, and
- b) mixing the dry mortar obtained in step a) with water in a weight ratio of water to the dry mortar of 0.25-0.5,
- wherein the at least one cementitious binder comprises, in each case relative to the total dry weight of the cementitious binder:
- 60-99.5 wt.-%, Portland cement, and
- 0.5-40 wt.-%, latent hydraulic and/or pozzolanic binder materials,
- wherein aggregate is a material that is non-reactive in a hydration reaction of cementitious binders, and
- wherein the aspect ratio of the fibers is between 2-20, and wherein the fibers are polyethylene and/or polypropylene fibers.
Dependencies are inferred from the claim text.