Manufacturing method and system of fiber
AssigneeQuann Cheng International Co., Ltd.
InventorHsing-Hsun Lee
Life of this patent
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Abstract
A manufacturing method of a fiber includes: mixing and stirring a plurality of raw materials, to form a mixed liquid, where the plurality of raw materials includes dry copper nanopowder with a particle size not more than 48 nm, a fiber slurry, and an additive; drying the mixed liquid, to remove moisture of the mixed liquid and form a processed raw material; heating the processed raw material, to make the processed raw material be in a semi-molten state; electrifying the processed raw material in the semi-molten state, and then extruding at least one fibril from the processed raw material in the semi-molten state; stretching the at least one fibril; and performing cooling and shaping on at least one stretched fibril, to form a final fiber product.
Claims9
A manufacturing method of a fiber, comprising:
- mixing and stirring a plurality of raw materials, to form a mixed liquid, wherein the plurality of raw materials comprises dry copper nanopowder with a particle size not more than 48 nm, a fiber slurry, and an additive;
- drying the mixed liquid, to remove moisture of the mixed liquid and form a processed raw material;
- heating the processed raw material, to make the processed raw material be in a semi-molten state;
- electrifying the processed raw material in the semi-molten state, and then extruding at least one fibril from the processed raw material in the semi-molten state;
- stretching the at least one fibril;
- and
- performing cooling and shaping on at least one stretched fibril, to form a final fiber product;
- the additive further comprises a plurality of thermoplastic polyurethane (TPU) colloidal particles.
A manufacturing system of a fiber, comprising:
- a stirring device, configured to mix and stir a plurality of raw materials, to form a mixed liquid, wherein the plurality of raw materials comprises dry copper nanopowder with a particle size not more than 48 nm, a fiber slurry, and an additive;
- a drying device, connected to the stirring device and configured to dry the mixed liquid, to remove moisture of the mixed liquid and form a processed raw material;
- a spinning device, comprising a material inlet, a heating area, an electrifying area, and a material outlet, wherein the material inlet is in communication with the stirring device, for the processed raw material to flow to the heating area, the heating area and the electrifying area are disposed between the material inlet and the material outlet, the heating area comprises at least one heater, configured to heat the processed raw material, to make the processed raw material be in a semi-molten state, the electrifying area comprises a plurality of metal sheets, configured to form a magnetic field covering the processed raw material in the semi-molten state after electrification, the material outlet is in communication with a spinning box, and the bottom of the spinning box comprises a spinning plate, configured to extrude at least one fibril;
- a stretching device, disposed adjacent to the spinning plate, and comprising a plurality of rollers, configured to stretch the at least one fibril;
- a shaping device, disposed adjacent to the stretching device, and configured to perform cooling and shaping on at least one stretched fibril, to form a final fiber product;
- and
- an electrical control device, comprising a microcontroller unit, and electrically connected to the stirring device, the drying device, the at least one heater, the plurality of metal sheets, the plurality of rollers, and the shaping device, wherein the microcontroller unit is configured to control a heating temperature of the at least one heater and control a charging wattage and a charging time of the plurality of metal sheets, to convert, after the final fiber product absorbs external energy, the external energy into a far infrared ray in a corresponding wavelength range.
Dependencies are inferred from the claim text.