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US 12,570,786 B2Granted
Rigid polyurethane foam made with a hydrocarbon blowing agent and 1,1,1,4,4,4-hexafluorobut-2-ene
AssigneeDow Global Technologies LLC
InventorsHans Kramer, Thomas Mosciatti
Life of this patent
Estimating the term…
Abstract
Polyurethane thermal insulating foam is made in the presence of a small amount of cis- and/or trans-1,1,1,4,4,4-hexafluorobut-2-ene and a hydrocarbon blowing agent. Very low lambda values are obtained.
Claims6
A method of making a polyurethane foam, comprising forming a reaction system and curing the reaction system to produce the polyurethane foam, wherein the reaction system comprises:
- a) at least one polyisocyanate;
- b) at least one polyol;
- c) at least one urethane catalyst;
- d) at least one foam-stabilizing surfactant;
- e) 0 to 3 weight-percent water, based on the combined weights of components b), c), d) and e);
- f) 2 to 4 parts by weight, per 100 parts by weight of components b), c), d) and e), of 1,1,1,4,4,4-hexaflurobut-2-ene;
- and
- g) 12 to 20 parts by weight, per 100 parts by weight of components b), c), d) and e), of one or more hydrocarbons having 4 to 6 carbon atoms,
- wherein the reaction system contains from 5 weight percent to 25 weight percent of an alkoxylated o-toluene diamine polyol, based on the combined weights of components b), c), d) and e), and
- wherein the reaction system is introduced into a cavity and cured in the cavity, and a pressure of 700 to 950 millibars absolute is maintained in the cavity as the reaction system is introduced into the cavity.
7 more elements
A method of manufacturing a thermally insulated cabinet, comprising
- A) positioning an outer shell member and an inner liner member so as to define a cavity therebetween;
- B) introducing the reaction system into the cavity;
- and
- C) curing the reaction system such that it expands and reacts to produce a polyurethane foam that fills the cavity and adheres to the outer shell member and to the inner liner member, wherein the reaction system comprises:
- a) at least one polyisocyanate;
- b) at least one polyol;
- c) at least one urethane catalyst;
- d) at least one foam-stabilizing surfactant;
- e) 0 to 3 weight-percent water, based on the combined weights of components b), c), d) and e);
- f) 2 to 4 parts by weight, per 100 parts by weight of components b), c), d) and e), of 1,1,1,4,4,4-hexaflurobut-2-ene;
- and
- g) 12 to 20 parts by weight, per 100 parts by weight of components b), c), d) and e), of one or more hydrocarbons having 4 to 6 carbon atoms,
- wherein the reaction system contains from 5 weight percent to 30 weight percent of an alkoxylated o-toluene diamine polyol, based on the combined weights of components b), c), d) and e), and
- a subatmospheric pressure of 700 to 950 millibars absolute is maintained in the cavity during at least step B).
11 more elements
Dependencies are inferred from the claim text.