Method of manufacturing elongated foam sheet, method of manufacturing composite material and elongated foam sheet
AssigneeMillefeuille Composite corp.
InventorTomoya Yoneshima
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Abstract
In order to provide a manufacturing method of an elongated foam sheet capable of manufacturing the elongated foam sheet with highly-precise thickness without being limited by the material and thickness of foam material, a method of manufacturing an elongated foam sheet includes performing a slice process in which a foam sheet is created by slicing a foam block and a sheet pasting process in which a large number of foam sheets are arranged and pasted onto one side of an elongated base material sheet to manufacture the elongated foam sheet where the large number of foam sheets are lined up in a longitudinal direction of the base material sheet.
Claims17
A method of manufacturing an elongated core-material sheet, comprising the step of:
- performing a sheet pasting process in which a large number of core-material sheets are arranged and pasted onto one side of an elongated base material sheet to manufacture the elongated core-material sheet where the large number of core-material sheets are lined up in a longitudinal direction of the elongated base material sheet, wherein, in the sheet pasting process, a removable-type pressure-sensitive adhesive is used to paste the large number of core-material sheets to the elongated base material sheet, in the elongated core-material sheet, the large number of core-material sheets are peelable and transferable from the elongated base material sheet, further performing, before the sheet pasting process, a slice process in which the core-material sheet is created by slicing a foam block and a sheet stretching process in which a curl of the core-material sheet created by the slice process is reduced by passing through a stretching device that heats and stretches the core-material sheet, and, wherein, in the sheet pasting process, the core-material sheet that is reduced in the curl by the sheet stretching process is pasted to the base material sheet, wherein the stretching device comprises a plurality of rollers which stretches the core-material sheet while conveying the core-material sheet, and the plurality of rollers includes a heat roller which heat the core-material sheet.
A method of manufacturing an elongated core-material sheet, comprising the step of:
- performing a sheet pasting process in which a large number of core-material sheets are arranged and pasted onto one side of an elongated base material sheet to manufacture the elongated core-material sheet where the large number of core-material sheets are lined up in a longitudinal direction of the elongated base material sheet,
- wherein, in the sheet pasting process, a removable-type pressure-sensitive adhesive is used to paste the large number of core-material sheets to the elongated base material sheet,
- in the elongated core-material sheet, the large number of core-material sheets are peelable and transferable from the elongated base material sheet,
- further performing, before the sheet pasting process, a slice process in which the core-material sheet is created by slicing a foam block, and an inspection process in which the core-material sheet created by the slice process is inspected for at least one of a weight and a thickness, as a target to be inspected, and the core-material sheet that satisfies a screening standard is screened,
- wherein, in the sheet pasting process, the core-material sheet that satisfies the screening standard in the inspection process is pasted to the base material sheet.
A method of manufacturing composite material, comprising the step of:
- performing a sheet pasting process in which a large number of core-material sheets are arranged and pasted onto one side of an elongated base material sheet to manufacture the elongated core-material sheet where the large number of core-material sheets are lined up in a longitudinal direction of the elongated base material sheet,
- wherein, in the sheet pasting process, a removable-type pressure-sensitive adhesive is used to paste the large number of core-material sheets to the elongated base material sheet,
- further performing a cutting process in which a core-material sheet that constitutes the elongated core-material sheet manufactured by the sheet pasting process is divided into a large number of plate-shaped flakes by cutting, and a laminating process in which the large number of plate-shaped flakes divided by the cutting process are sandwiched between a pair of sheets for skin material.
Dependencies are inferred from the claim text.