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US 12,558,810 B2Granted
Method for manufacturing ceramic article and ceramic article
AssigneeCanon Kabushiki Kaisha
InventorsShunsuke Murakami, Yasushi Shimizu, Nobuhiro Yasui, Kanako Oshima
Life of this patent
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Abstract
(i) a step of disposing a powder that includes an absorber absorbing light of a wavelength included in a laser beam to be irradiated and silicon dioxide as a main component; (ii) a step of sintering or melting and solidifying the powder by irradiating the powder with a laser beam; and (iii) a step of heat-treating a shaped object formed by repeating the steps (i) and (ii) at 1470° C. or more and less than 1730° C.
Claims28
A method for manufacturing a ceramic article, comprising:
- a first step of forming a shaped object that contains silica, by at least repeating a step (i) and a step (ii),
- the step (i) being a step of disposing a powder that contains a plurality of components, and
- the step (ii) being a step of sintering or melting and solidifying the powder by irradiating the powder with a laser beam;
- a second step of removing an unsolidified powder around the shaped object, the unsolidified powder being disposed by repeating the step (ii);
- and
- a third step of performing, after the second step, a heating treatment of a maximum temperature Ts at 1470° C. or more and less than 1730° C. to heat the shaped object,
- wherein the ceramic article has a phase-separated structure that includes a first phase and a second phase, the first phase contains an oxide of silicon, and the second phase contains an oxide of a metallic element,
- wherein the first phase and the second phase forms a eutectic with each other, and
- wherein a eutectic temperature TE of the eutectic, the maximum temperature TS of the heating treatment in the third step, a melting point Tm of the oxide of silicon and a melting point Ti of the oxide of the metallic element satisfy TE<TS<Tm and Tm<Ti.
6 more elements
A method for manufacturing a ceramic article, comprising:
- a first step of forming a shaped object that contains silica, by at least repeating a step (i) and a step (ii), the step (i) being a step of disposing a powder that contains SiO2 and Al2O3, and
- the step (ii) being a step of sintering or melting and solidifying the powder by irradiating the powder with a laser beam;
- a second step of removing an unsolidified powder around the shaped object, the unsolidified powder being disposed by repeating the step (ii);
- and
- a third step of performing, after the second step, a heating treatment of a maximum temperature at 1595° C. or more and less than 1730° C. to heat the shaped object.
2 more elements
Dependencies are inferred from the claim text.