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US 12,557,611 B2Granted
Semiconductor on insulator structure comprising a buried high resistivity layer
AssigneeGlobalWafers Co., Ltd.
InventorsIgor Peidous, Andrew M Jones, Srikanth Kommu, Horacio Josue Mendez
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Abstract
A cost effective process flow for manufacturing semiconductor on insulator structures is parallel is provided. Each of the multiple semiconductor-on-insulator composite structures prepared in parallel comprises a charge trapping layer (CTL).
Claims20
A method of preparing a multilayer structure, the method comprising:
- cleaving a semiconductor on insulator structure comprising:
- (a) a single crystal semiconductor handle substrate comprising two major, generally parallel surfaces, one of which is a front surface of the single crystal semiconductor handle substrate and the other of which is a back surface of the single crystal semiconductor handle substrate, a circumferential edge joining the front and back surfaces of the single crystal semiconductor handle substrate, a central plane between the front surface and the back surface of the single crystal semiconductor handle substrate, and a bulk region between the front and back surfaces of the single crystal semiconductor handle substrate;
- (b) a handle dielectric layer in interfacial contact with the front surface of the single crystal semiconductor handle substrate;
- and (c) a high resistivity single crystal semiconductor handle layer in interfacial contact with the handle dielectric layer, wherein the high resistivity single crystal semiconductor handle layer has a minimum bulk resistivity of at least about 500 ohm-cm and has a handle cleave plane and further wherein cleaving at the handle cleave plane forms a roughened front surface on the high resistivity single crystal semiconductor handle layer, the roughened front surface having a surface roughness of at least about 0.1 micrometers as measured according to the root mean square method over a surface area of at least 30 micrometers by 30 micrometers;
- forming a charge trapping layer over the roughened front surface of the high resistivity single crystal semiconductor handle layer, wherein the charge trapping layer comprises polycrystalline silicon, the polycrystalline silicon comprising grains having a plurality of random crystal orientations and having a grain size between about 10 nanometers and about 3 micrometers;
- bonding a donor dielectric layer on a front surface of a single crystal semiconductor donor substrate to the charge trapping layer to thereby form a bonded structure, wherein the single crystal semiconductor donor substrate comprises two major, generally parallel surfaces, one of which is the front surface of the semiconductor donor substrate and the other of which is a back surface of the semiconductor donor substrate, a circumferential edge joining the front and back surfaces of the semiconductor donor substrate, and a central plane between the front and back surfaces of the semiconductor donor substrate, wherein the single crystal semiconductor donor substrate comprises a donor cleave plane;
- and
- cleaving the bonded structure at the donor cleave plane of the single crystal semiconductor donor substrate to thereby prepare a cleaved structure comprising the single crystal semiconductor handle substrate, the handle dielectric layer, the high resistivity single crystal semiconductor handle layer, the charge trapping layer, the donor dielectric layer, and a single crystal semiconductor device layer.
5 more elements
A method of preparing a first multilayer structure and a second multilayer structure in parallel, the method comprising:
- cleaving a semiconductor on insulator structure comprising:
- (a) a single crystal semiconductor handle substrate comprising two major, generally parallel surfaces, one of which is a front surface of the single crystal semiconductor handle substrate and the other of which is a back surface of the single crystal semiconductor handle substrate, a circumferential edge joining the front and back surfaces of the single crystal semiconductor handle substrate, a central plane between the front surface and the back surface of the single crystal semiconductor handle substrate, and a bulk region between the front and back surfaces of the single crystal semiconductor handle substrate;
- (b) a handle dielectric layer in interfacial contact with the front surface of the single crystal semiconductor handle substrate;
- and (c) a high resistivity single crystal semiconductor handle layer in interfacial contact with the handle dielectric layer, wherein the high resistivity single crystal semiconductor handle layer has a minimum bulk resistivity of at least about 500 ohm-cm and has a handle cleave plane and further wherein cleaving at the handle cleave plane separates the semiconductor on insulator structure into a first cleaved structure and a second cleaved structure, wherein:
- the first cleaved structure comprises the single crystal semiconductor handle substrate, the handle dielectric layer in interfacial contact with the front surface of the single crystal semiconductor handle substrate, and a first portion of the high resistivity single crystal semiconductor handle layer in interfacial contact with the handle dielectric layer, wherein the first portion of the high resistivity single crystal semiconductor handle layer has a roughened front surface having a surface roughness of at least about 0.1 micrometers as measured according to the root mean square method over a surface area of at least 30 micrometers by 30 micrometers;
- and
- the second cleaved structure comprises a second portion of the high resistivity single crystal semiconductor handle layer, wherein the second portion of the high resistivity single crystal semiconductor handle layer has a roughened front surface having a surface roughness of at least about 0.1 micrometers as measured according to the root mean square method over a surface area of at least 30 micrometers by 30 micrometers;
- forming a first charge trapping layer over the roughened front surface of the first portion of the high resistivity single crystal semiconductor handle layer of the first cleaved structure and a second charge trapping layer over the roughened front surface of the second portion of the high resistivity single crystal semiconductor handle layer of the second cleaved structure, wherein each of the first and second charge trapping layers comprises polycrystalline silicon, the polycrystalline silicon comprising grains having a plurality of random crystal orientations and having a grain size between about 10 nanometers and about 3 micrometers;
- bonding a front surface of a first single crystal semiconductor donor substrate to the first charge trapping layer to thereby form a first bonded structure, and a front surface of a second single crystal semiconductor donor substrate to the second charge trapping layer to thereby form a second bonded structure, wherein each of the first and second single crystal semiconductor donor substrates comprises two major, generally parallel surfaces, one of which is the front surface of the respective semiconductor donor substrate and the other of which is a back surface of the respective semiconductor donor substrate, a circumferential edge joining the front and back surfaces of the respective semiconductor donor substrate, and a central plane between the front and back surfaces of the respective semiconductor donor substrate, wherein the first bonded structure comprises the first cleaved structure, the first charge trapping layer, and the first single crystal semiconductor donor substrate, and the second bonded structure comprises the second cleaved structure, the second charge trapping layer, and the second single crystal semiconductor donor substrate.
6 more elements
Dependencies are inferred from the claim text.