Flexible metal clad laminates and methods of preparation thereof
AssigneeNotark Corporation
InventorsJason Tian, Ruidong Ding, Vijay Mhetar
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Abstract
This disclosure relates to a film layer for use in flexible metal clad laminates. The film layer comprises a thermosetting composition comprising: a copolymer of (a) a diisoalkenylarene (DIAEA) and (b) a divinylarene (DVA) containing a mixture of m-divinylarene and p-divinylarene, in a mole ratio of (a) to (b) of 15:1 to 1:15; a second polymer; a filler and optional additives. Flexible metal clad laminates made with the film further comprises a metal foil bonded to the surface of the film. The thermosetting composition containing the DIAEA-DVA copolymer provides improved thermal stability at high temperature, excellent processability, and electrical properties, e.g., Dk and Df.
Claims20
A film comprising a thermosetting composition, the thermosetting composition comprises, based on the total weight of the thermosetting composition:
- a) a copolymer of (i) a diisoalkenylarene and (ii) a divinylarene containing m-divinylarene and p-divinylarene, in a mole ratio of (i) to (ii) of 15:1 to 1:15, the copolymer being present in an amount of 30-85 wt. %;
- b) a second polymer in an amount of 2-10 wt. %;
- c) a filler in an amount of 13-50 wt. %;
- and
- d) an optional additive in an amount up to 10 wt. %;
- wherein the film has:
- a thickness of 10 to 300 μm;
- a dielectric constant (Dk) of <3.5, measured at 10 GHz, according to ASTM D2520;
- a dissipation Factor (Df) of <0.005, measured at 10 GHz, according to ASTM D2520;
- and
- a coefficient of thermal expansion of <30 ppm/° C., as measured using TMA over a range of −50 to 300° C., according to ASTM E 228.
- a 90° peel strength to metal of >0.6 N/m performed according to IPC 650 2.4.19;
- a water uptake capacity of <0.5%, based on total weight of the film;
- and
- a tensile elongation of >10%, according to IPC-TM 650 2.4.19.
Dependencies are inferred from the claim text.