Photo-curable polyimide-like materials, and method of making
AssigneeIntrnls, Inc.
InventorsDavid A. Walker, Matthew N. Pearlson
Life of this patent
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Abstract
A method of making a polyimide (PI)-based material. In one embodiment, the method begins by dispersing a polyamic acid (PAA) oligomer and photo-initiator into a photo-reactive monomer to form a liquid resin. In contrast to the above-described prior art, the liquid resin is substantially devoid of any non-reactive solvents. Electromagnetic radiation is then applied (e.g., in a 3D printing operation) to solidify the liquid resin and to substantially form a interpenetrating polymer network (IPN) in which the PAA oligomer is entangled within the network formed by the photo-reactive monomer but remains substantially independent and un-crosslinked from the PAA oligomer. Thereafter, the PAA-based IPN is thermally cycled to form a polyimide-based IPN.
Claims12
A method of making a polyimide (PI) based material, comprising:
- dispersing a polyamic acid (PAA) oligomer and a photo-initiator into a photo-reactive monomer to form a liquid resin, wherein the liquid resin is substantially devoid of any non-photoreactive solvents;
- applying electromagnetic radiation to solidify the liquid resin and to substantially form a PAA-based interpenetrating polymer network (IPN) in which the polyamic acid oligomer is entangled within the network formed by the photo-reactive monomer;
- and
- thermally cycling the PAA-based IPN to form a PI-based IPN.
A polyimide (PI) based material manufactured according to the following process steps:
- dispersing a polyamic acid (PAA) oligomer and a photo-initiator into a photo-reactive monomer to form a liquid resin, wherein the liquid resin is substantially devoid of any non-photoreactive solvents;
- applying electromagnetic radiation to solidify the liquid resin and to substantially form a PAA-based interpenetrating polymer network (IPN) in which the polyamic acid oligomer is entangled within the network formed by the photo-reactive monomer;
- and
- thermally cycling the PAA-based IPN to form a PI-based IPN.
Dependencies are inferred from the claim text.