Method of manufacturing a structure by asymmetrical ion bombardment of a capped underlying layer
AssigneeAdeia Semiconductor Solutions LLC
InventorKangguo Cheng
Life of this patent
Estimating the term…
Abstract
A method of fabricating semiconductor fins, including, patterning a film stack to produce one or more sacrificial mandrels having sidewalls, exposing the sidewall on one side of the one or more sacrificial mandrels to an ion beam to make the exposed sidewall more susceptible to oxidation, oxidizing the opposite sidewalls of the one or more sacrificial mandrels to form a plurality of oxide pillars, removing the one or more sacrificial mandrels, forming spacers on opposite sides of each of the plurality of oxide pillars to produce a spacer pattern, removing the plurality of oxide pillars, and transferring the spacer pattern to the substrate to produce a plurality of fins.
Claims22
A method comprising:
- forming a layer stack above a semiconductor substrate, comprising:
- forming an underlying layer, wherein the underlying layer is an amorphous layer or a polycrystalline layer;
- and
- forming a capping layer on the underlying layer;
- forming a photoresist on the layer stack;
- forming a pattern in the photoresist;
- transferring the pattern in the photoresist to the capping layer and to the underlying layer to expose sidewalls of the underlying layer;
- and
- asymmetrically bombarding portions of the underlying layer, comprising:
- directing ions at a non-orthogonal angle with respect to a surface of the semiconductor substrate, wherein:
- the directed ions bombard a first portion of the sidewalls of the underlying layer;
- and
- a second portion of the sidewalls of the underlying layer is protected from ion bombardment by the capping layer.
A method of patterning a semiconductor structure comprising:
- forming a layer stack above a semiconductor substrate, comprising:
- forming an underlying layer, wherein the underlying layer is an amorphous layer or a polycrystalline layer;
- and
- forming a capping layer on the underlying layer;
- and
- asymmetrically modifying the underlying layer, comprising:
- etching the layer stack to form a plurality of features in a first pattern, each feature having opposite first and second underlying layer sidewalls, wherein:
- the features in the first pattern have a first pitch and a first spacing in a first direction parallel to a surface of the semiconductor substrate;
- and
- each feature has a vertical axis of symmetry orthogonal to the semiconductor substrate;
- and
- directing ions at a non-orthogonal angle with respect to the surface of the semiconductor substrate, wherein:
- the directed ions bombard the first underlying layer sidewalls;
- and
- the second underlying layer sidewalls are protected from ion bombardment by the capping layer, such that unbombarded portions of the underlying layer form sub-features in a second pattern, wherein:
- the sub-features in the second pattern have the first pitch and a second spacing in the first direction greater than the first spacing;
- each sub-feature has a vertical axis of symmetry orthogonal to the semiconductor substrate;
- and
- the vertical axes of symmetry of the sub-features are laterally shifted from the vertical axes of symmetry of the features.
A method comprising:
- forming a layer stack above a semiconductor substrate, comprising:
- forming a dielectric layer;
- forming an underlying layer on the dielectric layer;
- and
- forming a capping layer on the underlying layer;
- forming a photoresist on the layer stack;
- forming a pattern in the photoresist;
- transferring the pattern in the photoresist to the capping layer and to the underlying layer to expose sidewalls of the underlying layer;
- and
- asymmetrically bombarding portions of the underlying layer, comprising:
- directing ions at a non-orthogonal angle with respect to a surface of the semiconductor substrate, wherein:
- the directed ions bombard a first portion of the sidewalls of the underlying layer along a vertical length extending between the capping layer and the dielectric layer;
- and
- a second portion of the sidewalls of the underlying layer is protected from ion bombardment by the capping layer.
A method comprising:
- forming a layer stack above a semiconductor substrate, comprising:
- forming an underlying layer, wherein the underlying layer is a temporary layer that does not remain in a finished integrated circuit;
- and
- forming a capping layer on the underlying layer;
- forming a photoresist on the layer stack;
- forming a pattern in the photoresist;
- transferring the pattern in the photoresist to the capping layer and to the underlying layer to expose sidewalls of the underlying layer;
- and
- asymmetrically bombarding portions of the underlying layer, comprising:
- directing ions at a non-orthogonal angle with respect to a surface of the semiconductor substrate, wherein:
- the directed ions bombard a first portion of the sidewalls of the underlying layer;
- and
- a second portion of the sidewalls of the underlying layer is protected from ion bombardment by the capping layer.
Dependencies are inferred from the claim text.