Non-intrusive measurement method for dynamic characteristic of cylinder block in axial piston pump

A non-intrusive method for measuring dynamic characteristics of an axial piston pump cylinder block, comprising:

• step (1):
• acquiring a radial displacement signal of a cylinder block of an axial piston pump;
• taking the axial piston pump as a test pump, connecting the test pump to a first motor through a coupling, controlling the pressure by a throttle valve in an outlet pipeline of the test pump, synchronously measuring the rotational speed pulse of the test pump by using a rotational speed sensor, and acquiring radial displacement signals of the cylinder block surface along the X axis and the Y axis on two sections in the test pump by using two groups of eddy current sensors, a process of acquiring the radial displacement signals comprises:
• converting the rotational speed pulse signal into a rotation angle signal of a shaft, dividing the rotation angle signal and the radial displacement signal into several segments according to a rotation cycle of the shaft, and interpolating the rotation angle signal and the radial displacement signal of each segment to ensure a same data length;
• averaging displacement data of the data segments in each data point, and obtaining the relationship between the displacement and the rotation angle, so as to obtain the radial displacement signal of the cylinder block in one cycle;
• step (2):
• acquiring a contour signal of the cylinder block of the axial piston pump;
• connecting the test pump to the second motor through a reducer, wherein the reducer represents a reducer with double output shafts, connected with the test pump and an encoder, respectively;
• measuring the rotational speed pulse of the test pump by the encoder accurately, wherein the encoder has a zero position signal to mark an initial position for cylinder block contour measurement;
• acquiring the displacement signals of the cylinder block through the two groups of eddy current sensors, wherein the cylinder block of the axial piston pump does not tilt obviously under low speed and low pressure condition, and the radial displacement signal can be regarded as the contour signal of the cylinder block;
• resampling the contour signal acquired by the eddy current sensor in each rotation cycle according to the rotational speed pulse measured by the encoder, in such a manner that a data length of the contour signal is consistent with the data length of the radial displacement signal acquired in the step (1) in each cycle;
• step (3):
• calculating the delay between the radial displacement signal and the contour signal with a cross-correlation method based on the characteristic extreme value, and realizing an alignment between the radial displacement signal and the contour signal by shifting the contour signal;
• obtaining displacements of two measured section centers of the cylinder block through the difference between the aligned radial displacement signal and the contour signal;
• and calculating radial vibration and tilt characteristics of the cylinder block according to the displacements of the two measured section centers of the cylinder block.