Branched copolymers as additives for viscosity reduction of mineral binder compositions
AssigneeSika Technology AG
InventorsJürg Weidmann, Jörg Zimmermann, Lukas Frunz
Life of this patent
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Abstract
The use of branched copolymers of the general structure (I) as additives for increasing the flow rate and for reducing the viscosity of mineral binder compositions. Further, mineral binder compositions including at least one branched copolymer of the general structure (I):
Claims18
A method comprising adding copolymers to a mineral binder composition in an amount effective for increasing the flow rate and/or for reducing the viscosity of the mineral binder composition wherein the copolymers are selected from the group consisting of
- (a) copolymers of the general structure (I):
- where
- R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl,
- X is O or NH,
- A is in each case independently C1-C10 alkylene,
- R2 is a C1-C16 alkyl,
- B is in each case independently C1-C10 alkylene,
- R3 is H, C1-C16 alkyl, or C(O)R1 with R1 as defined above,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 0-100,
- p is 0 or 1,
- q is an integer in the range of 1-10, and
- if q is 1, o is an integer in the range of 1-10, and, if q>1, each o is independently an integer in the range of 1-50,
- (b) copolymers of the general structure (II):
- where
- R1 is selected from C1-C18 alkyl,
- A is in each case independently ethylene, propylene and/or butylene,
- B is in each case independently ethylene, propylene and/or butylene,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 1-100,
- o is an integer in the range of 1-50, and
- (c) copolymers of the general structure (III):
- where
- R1 is selected from C1-C18 alkyl,
- A is in each case independently ethylene, propylene and/or butylene,
- B is in each case independently ethylene, propylene and/or butylene,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 1-100,
- o is an integer in the range of 1-50, and
- x is an integer in the range of 1-9, with the proviso that x<o, and, wherein the copolymers are prepared in a multistage process comprising the steps of
- 1) optionally reacting a starter S, selected from the group consisting of alcohols, amines, carboxylic acids and amides of the general formula R1-XH, with an alkoxylating agent and/or a halogenated alcohol or halogenated amine Hal-R2-XH, where R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl, X is O or NH, Hal is Cl, Br or I, and R2is a C1-C16 alkyl,
- 2) reacting a starter S, selected from the group consisting of alcohols, amines, carboxylic acids and amides of the general formula R1-XH, where R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl, X is O or NH, or the reaction product from step 1) with glycidol or epichlorohydrin or a mixture of glycidol and an alkoxylating agent or a mixture of epichlorohydrin and an alkoxylating agent, and
- 3) reacting the reaction product from step 2) with an alkoxylating agent.
An additive for mineral binder compositions, comprising at least one copolymer prepared in a multistage process wherein the copolymer is selected from the group consisting of
- a) copolymer of the general structure (I):
- where
- R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl,
- X is O or NH,
- A is in each case independently C1-C10 alkylene,
- R2 is a C1-C16 alkyl,
- B is in each case independently C1-C10 alkylene,
- R3 is H, C1-C16 alkyl, or C(O)R1 with R1 as defined above,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 0-100,
- p is 0 or 1,
- q is an integer in the range of 1-10, and
- if q is 1, o is an integer in the range of 1-10, and, if q>1, each o is independently an integer in the range of 1-50,
- (b) copolymer of the general structure (II):
- where
- R1 is selected from C1-C18 alkyl,
- A is in each case independently ethylene, propylene and/or butylene,
- B is in each case independently ethylene, propylene and/or butylene,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 1-100,
- o is an integer in the range of 1-50, and
- (c) copolymer of the general structure (III):
- where
- R1 is selected from C1-C18 alkyl,
- A is in each case independently ethylene, propylene and/or butylene,
- B is in each case independently ethylene, propylene and/or butylene,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 1-100,
- o is an integer in the range of 1-50, and
- x is an integer in the range of 1-9, with the proviso that x<o, and wherein, the multistage process comprising the steps of
- 1) optionally reacting a starter S, selected from the group consisting of alcohols, amines, carboxylic acids and amides of the general formula R1-XH, with an alkoxylating agent and/or a halogenated alcohol or halogenated amine Hal-R2-XH, where R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl, X is O or NH, Hal is Cl, Br or I, and R2 is a C1-C16 alkyl,
- 2) reacting a starter S, selected from the group consisting of alcohols, amines, carboxylic acids and amides of the general formula R1-XH, where R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl, X is O or NH, or the reaction product from step 1) with glycidol or epichlorohydrin or a mixture of glycidol and an alkoxylating agent or a mixture of epichlorohydrin and an alkoxylating agent, and
- 3) reacting the reaction product from step 2) with an alkoxylating agent.
A mineral binder composition comprising at least one mineral binder and at least one copolymer prepared in a multistage process wherein the copolymer is selected from the group consisting of
- (a) copolymer of the general structure (I):
- where
- R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl,
- X is O or NH,
- A is in each case independently C1-C10 alkylene,
- R2 is a C1-C16 alkyl,
- B is in each case independently C1-C10 alkylene,
- R3 is H, C1-C16 alkyl, or C(O)R1 with R1 as defined above,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 0-100,
- p is 0 or 1,
- q is an integer in the range of 1-10, and
- if q is 1, o is an integer in the range of 1-10, and, if q>1, each o is independently an integer in the range of 1-50,
- (b) copolymer of the general structure (II):
- where
- R1 is selected from C1-C18 alkyl,
- A is in each case independently ethylene, propylene and/or butylene,
- B is in each case independently ethylene, propylene and/or butylene,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 1-100,
- o is an integer in the range of 1-50, and
- (c) copolymer of the general structure (III):
- where
- R1 is selected from C1-C18 alkyl,
- A is in each case independently ethylene, propylene and/or butylene,
- B is in each case independently ethylene, propylene and/or butylene,
- m is in each case independently an integer in the range of 2-350,
- n is an integer in the range of 1-100,
- o is an integer in the range of 1-50, and
- x is an integer in the range of 1-9, with the proviso that x<o, and wherein, the multistage process comprising the steps of
- 1) optionally reacting a starter S, selected from the group consisting of alcohols, amines, carboxylic acids and amides of the general formula R1-XH, with an alkoxylating agent and/or a halogenated alcohol or halogenated amine Hal-R2-XH, where R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl, X is O or NH, Hal is Cl, Br or I, and R2 is a C1-C16 alkyl,
- 2) reacting a starter S, selected from the group consisting of alcohols, amines, carboxylic acids and amides of the general formula R1-XH, where R1 is a C1-C18 alkyl, C2-C18 alkylene, C3-C10 cycloalkyl, C6-C30 aryl, C7-C30 aralkyl or C1-C18 carbonyl, X is O or NH, or the reaction product from step 1) with glycidol or epichlorohydrin or a mixture of glycidol and an alkoxylating agent or a mixture of epichlorohydrin and an alkoxylating agent, and
- 3) optionally reacting the reaction product from step 2) with an alkoxylating agent.
Dependencies are inferred from the claim text.