Methods of imparting color to nylon substrates
AssigneeSouthwire Company
InventorsRick Anderson, Nathan Anderson, Gregory Baden
Life of this patent
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Abstract
Provided are methods of continuously imparting a desired characteristic, optionally color, to a linear polymeric substrate with reliability and reproducibility. According to some aspects, a method of continuously bonding an active agent to or into a polymeric substrate may include contacting an active agent solution with a polymeric substrate. Contacting the active agent solution with the polymeric substrate may occur at a treatment temperature and for a treatment time. The active agent solution may have been prepared from a method including diluting the treated active agent precursor solution to form the active agent solution.
Claims18
A continuous method of contacting an active agent to a linear synthetic polymeric substrate to impart a color to the linear synthetic polymeric substrate, the method comprising:
- contacting an active agent precursor solution with a cation exchange resin (CER), the contacting forming a treated active agent precursor solution;
- diluting a first portion of the treated-active agent precursor solution to form an active agent solution;
- contacting the active agent solution with the polymeric substrate at a treatment temperature and for a treatment time;
- and
- adding a second portion the treated-active agent precursor solution to the active agent solution to maintain a concentration of the active agent in the active agent solution;
- wherein:
- the polymeric substrate comprises a polyamide polymeric material;
- the active agent precursor solution comprises an active agent comprising an acid dye selected from the group consisting of an anthraquinone acid dye, an azo acid dye, and a triphenylmethane acid dye;
- the CER comprises sulfonic acid functional groups;
- a concentration of the active agent in the active agent precursor solution is in a range from 10 g/L to 50 g/L;
- wherein a mass concentration of the active agent in the active agent precursor solution is in a range from 400% to 1000% relative to a mass concentration of the active agent in the active agent solution;
- and
- a ΔE of the polymeric substrate is less than that of an otherwise identical continuous method comprising contacting the active agent solution with the cation exchange resin instead of contacting the active agent precursor solution with the cation exchange resin.
Dependencies are inferred from the claim text.