Compositions comprising a mechanochemically carboxylated mineral filler and a cement and/or asphalt binder
AssigneeCarbon Upcycling Technologies Inc.
InventorApoorv Sinha
Life of this patent
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Abstract
The present invention relates to compositions comprising a mechanochemically carboxylated mineral filler and a binder, wherein the binder is cement and/or asphalt and wherein the filler is obtainable by mechanochemically carboxylating a silicate mineral. The invention further relates to a method for preparing said compositions. The invention further relates to a method for preparing concrete from these compositions and to the concrete obtainable from said method for preparing concrete. The invention also relates to uses of the mechanochemically carboxylated mineral filler, for example as a filler in asphalt or cement.
Claims23
A composition comprising a mechanochemically carboxylated mineral filler and a binder;
- wherein the binder is selected from the group consisting of cement, asphalt, and combinations thereof;
- and wherein the mechanochemically carboxylated mineral filler is obtained by a method comprising the following steps:
- a) providing a solid feedstock comprising a silicate mineral, wherein the solid feedstock is a particulate material which has a BET surface area of more than 0.01 m2/g and a D50 within the range of 0.1-5000 μm;
- b) providing an oxidizing gas comprising CO2;
- c) introducing said solid feedstock and said oxidizing gas into a mechanical agitation unit;
- and
- d) subjecting the material of said solid feedstock to a mechanical agitation operation in the presence of said oxidizing gas at an oxidizing gas pressure of more than 1 atm to obtain the mechanochemically carboxylated mineral filler;
- wherein the CO2 content of the mechanochemically carboxylated mineral filler is more than 1 wt. %, based on a total weight of the mechanochemically carboxylated mineral filler, wherein the CO2 content is determined as a mass loss above 120° C. measured by TGA-MS employing a temperature trajectory comprising increasing the temperature from room temperature to 800° C. at a rate of 10° C./min and then decreasing the temperature to room temperature at a rate of 15° C./min;
- wherein step (d) comprises grinding or milling;
- and
- wherein the mechanochemically carboxylated mineral filler has a D90 within a range of 20-100 μm and/or a D50 within a range of 0.5-50 μm.
A method for preparing a composition comprising a mechanochemically carboxylated mineral filler and a binder;
- wherein the binder is selected from the group consisting of cement, asphalt, and combinations thereof;
- the method comprising the following steps:
- (i) providing a mechanochemically carboxylated mineral filler obtained by a method comprising the following steps:
- a) providing a solid feedstock comprising a silicate mineral, wherein the solid feedstock is a particulate material which has a BET surface area of more than 0.01 m2/g and a D50 within the range of 0.1-5000 μm;
- b) providing an oxidizing gas comprising CO2;
- c) introducing said solid feedstock and said oxidizing gas into a mechanical agitation unit;
- and
- d) subjecting the material of said solid feedstock to a mechanical agitation operation in the presence of said oxidizing gas at an oxidizing gas pressure of more than 1 atm to obtain the mechanochemically carboxylated mineral filler;
- wherein the CO2 content of the mechanochemically carboxylated mineral filler is more than 1 wt. %, based on a total weight of the mechanochemically carboxylated mineral filler, wherein the CO2 content is determined as a mass loss above 120° C. measured by TGA-MS employing a temperature trajectory comprising increasing the temperature from room temperature to 800° C. at a rate of 10° C./min and then decreasing the temperature to room temperature at a rate of 15° C./min wherein in step (d) comprises grinding or milling;
- and
- wherein the mechanochemically carboxylated mineral filler has a D90 within a range of 20-100 μm and/or a D50 within a range of 0.5-50 μm;
- (ii) providing a binder selected from, cement, asphalt, and combinations thereof;
- and
- (iii) combining the mechanochemically carboxylated mineral filler of step (i) with the binder of step (ii).
Dependencies are inferred from the claim text.