A retort system, comprising:
- a vessel defining an interior volume, the vessel including at least one door movable between open and closed positions;
- a plurality of product holding structures for holding one or more products to be treated, the product holding structures configured to be received within the interior volume of the vessel;
- a heat exchange system, including a liquid circulation path having a discharge side, a suction side and a pump operable to move a heat exchange liquid from the suction side to the discharge side, wherein the discharge side includes at least one distribution plenum located in an upper region of the interior volume above the plurality of product holding structures, a bottom of the at least one distribution plenum including a plurality of openings for outfeed of heat exchange liquid, wherein the suction side is fluidly connected to a lower region of the interior volume;
- an actuation system located below the product holding structures and configured to move the plurality of product holding structures upward into an operating position in engagement with the bottom of the at least one distribution plenum such that a top of each product holding structure seals against the bottom of the at least one distribution plenum;
- a pressure sensor located in the liquid circulation path upstream of the plurality of holding structures and downstream of the pump;
- a pump controller for controlling the pump;
- wherein each product holding structure includes:
- one or more upper inlet openings that together define a first flow area for receiving heat exchange liquid from the at least one distribution plenum, and
- a plurality of lower outlet openings that together define a second flow area for outflow of heat exchange liquid, the second flow area being smaller than the first flow area for limiting flow of heat exchange liquid out of the product holding structure so as to enable the product holding structures to fill and pressurize during operation of the pump;
- wherein the pump controller is configured to operate the pump, based at least in part upon an output of the pressure sensor, such that:
- the heat exchange liquid moves from the at least one distribution plenum down into and through the product holding structures causing the product holding structures to fill with heat exchange liquid to a product submersion level while the heat exchange liquid flows through the product holding structures and a level of heat exchange liquid outside the product holding structures and within the interior volume remains below the product submersion level;
- and
- a hydraulic pressure within each product holding structure and within the at least one distribution plenum is controlled via pump operation to be maintained in a range between 1-5 psi higher than an overpressure within the interior volume of the vessel and outside the at least one distribution plenum and the product holding structures.