Fully-automatic production line and automatic production method for rubber seal rings

A fully-automatic production line for rubber sealing rings, comprising a ring forming area, a molded vulcanization area, a flash removal area, a two-stage vulcanization area, an online detection area, a packaging and labeling area, and a control room, wherein

• the ring forming area comprises a blank box stereoscopic warehouse and a plurality of blank forming machines;
• the blank box stereoscopic warehouse further comprises a blank box, a longitudinal load-bearing steel frame of the blank box stereoscopic warehouse, and a transverse load-bearing steel frame of the blank box stereoscopic warehouse;
• the blank box is disposed on a load-bearing steel frame composed of the longitudinal load-bearing steel frame of the blank box stereoscopic warehouse and the transverse load-bearing steel frame of the blank box stereoscopic warehouse;
• the load-bearing steel frame composed of the longitudinal load-bearing steel frame of the blank box stereoscopic warehouse and the transverse load-bearing steel frame of the blank box stereoscopic warehouse is also provided with a four-way reach truck passage of the blank box stereoscopic warehouse;
• a four-way reach truck of the blank box stereoscopic warehouse is disposed on and in conjunction with the four-way reach truck passage of the blank box stereoscopic warehouse;
• an in-warehouse stacking machine of the blank box stereoscopic warehouse is disposed at an inlet of the four-way reach truck passage of the blank box stereoscopic warehouse;
• a blank box conveying belt I is also disposed beside the in-warehouse stacking machine of the blank box stereoscopic warehouse;
• a blank box transfer mechanism I is disposed on and in conjunction with the blank box conveying belt I;
• an ex-warehouse stacking machine of the blank box stereoscopic warehouse is further disposed at an outlet of the four-way reach truck passage of the blank box stereoscopic warehouse;
• an ex-warehouse passage of the blank box stereoscopic warehouse is disposed beside and in cooperation with the ex-warehouse stacking machine of the blank box stereoscopic warehouse;
• the plurality of blank forming machines is arranged side by side beside the blank box stereoscopic warehouse, and a matching blank box conveying belt II is disposed on an other side of the plurality of blank forming machines;
• the molded vulcanization area comprises a mold stereoscopic warehouse, a production stereoscopic warehouse and an assembly unit;
• the mold stereoscopic warehouse is divided into multiple layers with a same structure, each layer being provided with a plurality of transverse mold stereoscopic warehouse roller groups I, a plurality of longitudinal mold stereoscopic warehouse roller groups II and a mold stereoscopic warehouse roller group III;
• the mold stereoscopic warehouse roller groups II and the mold stereoscopic warehouse roller groups I jointly constitute a plurality of mold stereoscopic warehouse mold storage positions;
• a conveying belt steering rod I is respectively disposed at an outlet and an inlet of each mold stereoscopic warehouse mold storage position;
• a conveying belt steering rod II is further disposed at a junction between the mold stereoscopic warehouse roller group II and the mold stereoscopic warehouse roller group III;
• the assembly unit comprises a transfer robot I;
• a blank box conveying belt III is disposed beside and in cooperation with the transfer robot I;
• a blank box transfer tank III is formed in and in cooperation with the blank box conveying belt III, and meanwhile a photoelectric sensor III is also disposed on the blank box conveying belt III;
• the blank box conveying belt III is also provided with mold conveying belts II at different heights in a direction perpendicular to a ground;
• a mold leveling baffle is disposed on a mold conveying belt II, and meanwhile, a mold barcode reader is also disposed on the mold conveying belt II;
• an in-warehouse stacking machine of a mold stereoscopic warehouse is also disposed at an outlet of the mold conveying belt II;
• an ex-warehouse stacking machine of the mold stereoscopic warehouse is also disposed at a corresponding position of the in-warehouse stacking machine of the mold stereoscopic warehouse;
• the in-warehouse stacking machine of the mold stereoscopic warehouse and the ex-warehouse stacking machine of the mold stereoscopic warehouse are connected through a mold stereoscopic warehouse roller group III;
• the production stereoscopic warehouse comprises a blank box conveying belt V, a conveying belt steering rod III, a molded vulcanization manufacturing unit, longitudinal load-bearing steel frames of a molded vulcanization stereoscopic warehouse, transverse load-bearing steel frames of the molded vulcanization stereoscopic warehouse, transfer robot II ground rails, a transfer robot II, a photoelectric sensor IV, a photoelectric sensor V and a photoelectric sensor VI;
• the plurality of longitudinal load-bearing steel frames of the molded vulcanization stereoscopic warehouse and the plurality of transverse load-bearing steel frames of the molded vulcanization stereoscopic warehouse constitute a molded vulcanization stereoscopic warehouse shelf;
• the molded vulcanization warehouse shelf is divided into multiple layers along a direction perpendicular to the ground, with a plurality of molded vulcanization manufacturing units being stored in each layer;
• the transfer robot II ground rails are disposed between molded vulcanization stereoscopic warehouse shelves;
• the transfer robot II is disposed and in cooperation with the transfer robot II ground rails;
• the photoelectric sensor IV, the photoelectric sensor V and the photoelectric sensor VI are respectively disposed at each position, adjacent to the transfer robot II ground rails, of the blank box conveying belt V;
• the conveying belt steering rod III is disposed at the connection between the blank box conveying belt V and the blank box conveying belt III;
• the flash removal area comprises a blank box conveying belt VI, a flash removal machine base, a blank box transfer tank IV, a blank box transfer mechanism III, a plurality of flash removal machines, a photoelectric sensor VII, a base lifting mechanism III, a blank box and flash removal machine supporting rods;
• the flash removal machine supporting rods are disposed below the flash removal machine base;
• the flash removal machines are disposed above the flash removal machine base;
• the blank box conveying belt V is disposed on one side of each flash removal machine, the blank box conveying belt VI is disposed on an other side of each flash removal machine, and the base lifting mechanism III and the blank box transfer mechanism III are disposed in front of a flash removal machine;
• the blank box transfer tank IV is disposed on the blank box conveying belt VI;
• the photoelectric sensor VII is disposed on the blank box conveying belt V;
• the blank box is mounted on the flash removal machines;
• the plurality of flash removal machines share one blank box conveying belt V, and at the same time share one blank box conveying belt VI;
• the two-stage vulcanization area comprises a rubber ring placement robot, a rubber ring disc, a blank box transfer mechanism IV, a transfer robot III, a two-stage vulcanization area oven rack temporary-storage area, transfer robot III ground rails, ovens and oven supports;
• the rubber ring disc is installed in conjunction with the rubber ring placement robot;
• a blank box transfer mechanism IV is disposed beside the rubber ring placement robot;
• the transfer robot III ground rails is disposed on and in conjunction with the blank box transfer mechanism IV;
• the transfer robot III is also disposed on and in conjunction with the transfer robot III ground rails;
• the two-stage vulcanization area oven rack temporary-storage area is also disposed on the transfer robot III ground rails;
• the ovens are disposed on both sides of the transfer robot III ground rails through the oven supports, and divided into an upper layer and a lower layer;
• the transfer robot III ground rails are used in conjunction with the transfer robot III, such that a disposed oven rack is fed into and removed from the oven;
• the online detection area comprises an input passage of an automatic rubber ring detection machine, a qualified rubber ring output passage of the automatic rubber ring detection machine, an unqualified rubber ring output passage of the automatic rubber ring detection machine, and the automatic rubber ring detection machine;
• the input passage of the automatic rubber ring detection machine, the qualified rubber ring output passage of the automatic rubber ring detection machine, and the unqualified rubber ring output passage of the automatic rubber ring detection machine are respectively connected to the automatic rubber ring detection machine;
• meanwhile, an other end of the input passage of the automatic rubber ring detection machine is connected to the rubber ring placement robot;
• and
• the packaging and labeling area comprises a packaging and labeling area unqualified rubber ring input passage, a packaging and labeling area qualified rubber ring input passage, an unqualified rubber ring packaging and labeling machine, a qualified rubber ring packaging and labeling machine), a packaging and labeling area unqualified rubber ring output passage, and a packaging and labeling area qualified rubber ring output passage;
• one end of the packaging and labeling area unqualified rubber ring input passage is connected to the unqualified rubber ring output passage of the automatic rubber ring detection machine, and the other end of the packaging and labeling area unqualified rubber ring input passage is connected to the unqualified rubber ring packaging and labeling machine;
• the packaging and labeling area unqualified rubber ring output passage is connected to the unqualified rubber ring packaging and labeling machine;
• one end of the packaging and labeling area qualified rubber ring input passage is connected to the qualified rubber ring output passage of the automatic rubber ring detection machine, and the other end of the packaging and labeling area qualified rubber ring input passage is connected to the qualified rubber ring packaging and labeling machine;
• and the packaging and labeling area qualified rubber ring output passage is connected to the qualified rubber ring packaging and labeling machine.