Multilayer porous membranes and methods of making the same
AssigneeCelgard, LLC
InventorsChangqing Wang Adams, David Anzini
Life of this patent
Estimating the term…
Abstract
A multilayer membrane comprising at least two co-extruded layers where the two co-extruded layer contain different polymers and one of the two co-extruded layers contains an extrusion additive. Examples of useful extrusion additives may include a nucleating agent or a pore-forming particulate. A method for making the membrane is also disclosed. Using an extrusion additive when co-extruding two different polymers avoids some of the drawbacks associated with processes involving the co-extrusion of different polymers, particularly processes where a co-extruded non-porous precursor is later stretched to form pores. For example, the drawback of lower permeability, difficulty to make lower Gurley, and splittiness may be improved.
Claims20
An extruded multilayer microporous membrane comprising:
- at least one layer that mainly comprises a polymer A, wherein polymer A has a crystallization temperature (Tc);
- and
- at least one adjacent layer that mainly comprises a polymer B, which is different than polymer A, and that also comprises an extrusion additive, wherein polymer B has a Tc that is different from the Tc of polymer A, and wherein
- polymer B has a Tc that is ten degrees or more, twenty degrees or more, thirty degrees or more, or forty degrees or more different than the Tc of polymer A;
- and
- the one layer and the adjacent layer are co-extruded.
An extruded multilayer microporous membrane comprising:
- at least one layer that mainly comprises a polypropylene, wherein the polypropylene has a crystallization temperature (Tc);
- and
- at least one adjacent layer that mainly comprises a high density (HD), high molecular weight (HMW) or ultra-high molecular weight (UHMW) polyethylene and an extrusion additive, wherein the polyethylene has Tc that is different from the Tc of the polypropylene, and wherein
- the polyethylene has a Tc that is ten degrees or more, twenty degrees or more, thirty degrees or more, or forty degrees or more different than the Tc of the polypropylene;
- and
- the at least one layer and the at least one adjacent layer are co-extruded, wherein the extrusion additive may be a nucleating agent.
Dependencies are inferred from the claim text.