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US 12,492,507 B2Granted
Composite nonwoven mat with coating layer
AssigneeOwens Corning Intellectual Capital, LLC
InventorsShane M. Polen, Benjamin J. Kowalski, Jianhui Wu
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Abstract
A composite nonwoven mat and a method of making a composite nonwoven mat are provided. The composite nonwoven mat includes a nonwoven base layer having a first surface and a second surface, and a coating layer formed on, penetrating into, and adhered to the first surface of the nonwoven base layer. The coating layer includes a polymer material and a carrier composition. The composite nonwoven mat has an average Gurley porosity of at least 500 seconds.
Claims13
A composite nonwoven mat comprising:
- a nonwoven base layer formed from a plurality of glass fibers held together by a binder, the nonwoven base layer having a first surface and a second surface;
- and
- a coating layer adhered to the first surface, wherein the coating layer comprises a coating composition, the coating composition comprising a polymer material in a carrier composition, wherein the polymer material comprises one or more particles of a polyolefin, a polyester, a polyamide, a polyimide, a polyacrylate, and a polyurethane, and wherein the carrier composition comprises one or more of a polyvinyl alcohol, a polyvinyl acetate, a styrene butadiene, a polyvinyl pyrrolidone, a polyacrylic acid, a polyvinyl acetate, a poly (ethylene-vinyl acetate), an acrylic polymer, a styrene acrylic polymer, a styrene butadiene polymer, a urea formaldehyde polymer, a melamine formaldehyde polymer, a phenol formaldehyde polymer, or combinations thereof,
- wherein the coating layer extends partially into the nonwoven base layer,
- wherein the composite nonwoven mat comprises a loss on ignition of 40%-75%, and
- wherein the composite nonwoven mat has an average Gurley porosity of at least 500 seconds.
3 more elements
Dependencies are inferred from the claim text.