Fabrication and thermal shaping of transparent glass
AssigneeGlassomer GmbH
InventorsBastian Rapp, Frederik Kotz-Helmer
Life of this patent
Estimating the term…
Abstract
A method of manufacturing a transparent glass article is provided. The manufacturing method includes the following steps (a) to (f): in step (a), a nanocomposite is provided; in step (b), the nanocomposite is subjected to an external stimulus in order to render it remoldable; in step (c), the nanocomposite is remolded into a predetermined shape in order to obtain a primary structure; in step (d), the primary structure is debound in order to obtain a secondary structure having cavities formed therein; in step (e) which is optional, the cavities of the secondary structure are filled with at least one additive; and in step (f), the secondary structure is sintered to obtain the transparent glass article.
Claims13
A method of manufacturing a transparent glass article, the manufacturing method comprising the following steps (a) to (f):
- (a) providing a nanocomposite comprising an organic thermoplastic binder matrix and glass particles dispersed therein, the organic thermoplastic binder matrix being solid at room temperature;
- wherein the glass particles comprise spherical glass particles having a diameter ranging from 5 nm to 400 nm;
- wherein the nanocomposite further comprises at least one phase-forming agent dispersed in the organic thermoplastic binder matrix and does not include a solvent, and wherein the phase-forming agent is solid or viscous at room temperature and forms an internal phase in the organic thermoplastic binder matrix;
- (b) subjecting the nanocomposite to an external stimulus, thereby rendering the nanocomposite remoldable;
- (c) remolding the nanocomposite into a predetermined shape using a replication process, thereby obtaining a primary structure;
- (d) debinding the primary structure by removing the organic thermoplastic binder matrix, thereby obtaining a secondary structure, the secondary structure having cavities formed therein;
- (e) optionally filling the cavities of the secondary structure with at least one additive;
- and
- (f) sintering the secondary structure, thereby obtaining the transparent glass article, wherein the thickness of the transparent glass article is 1.0 mm or more, and the optical transmission of the transparent glass article is more than 70% at a wavelength ranging from 200 nm to 1000 nm for a layer thickness of 1.0 mm, and the Vickers hardness of the transparent glass article is more than 700 HV as measured in accordance with DIN EN ISO 6507.
Dependencies are inferred from the claim text.