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US 12,478,939 B2Granted
Moving bed reactor for hydrocarbon pyrolysis
AssigneeCZero Inc.
InventorsSamuel Shaner, Brett Parkinson, Andrew Caldwell
Life of this patent
Estimating the term…
Abstract
A heat transfer media comprises a particle. The particle comprises a discontinuous phase and a matrix material. The discontinuous phase is disposed within the matrix material, and the matrix material has a higher melting point than the discontinuous phase. The discontinuous phase has a melting point selected to be within a reaction temperature range.
Claims20
A moving bed reactor comprising:
- a housing;
- a core section disposed within the housing;
- a first heat transfer media disposed within the core section;
- an annular section disposed within the housing;
- a second heat transfer media disposed within the annular section;
- a heater disposed in an upper portion of the core section, wherein the heater is configured to heat the first heat transfer media in the upper portion of the core section;
- and
- a reactor wall, wherein the reactor wall is disposed within the housing, wherein the reactor wall is disposed between and defines the core section and the annular section,
- wherein the first heat transfer media has a first average particle diameter, wherein the second heat transfer media has a second average particle diameter, and wherein the first average particle diameter is larger than the second average particle diameter.
6 more elements
A moving bed reactor comprising:
- a housing;
- a core section disposed within the housing;
- a first heat transfer media disposed within the core section;
- an annular section disposed within the housing;
- a second heat transfer media disposed within the annular section;
- a reactor wall, wherein the reactor wall is disposed within the housing, wherein the reactor wall is disposed between and defines the core section and the annular section;
- a lower gas manifold, wherein the lower gas manifold provides fluid communication from the annular section to the core section through the reactor wall in a lower portion of the core section;
- and
- an upper gas manifold, wherein the upper gas manifold provides fluid communication from the core section to the annular section through the reactor wall in an upper portion of the core section,
- wherein the lower gas manifold and the upper gas manifold are configured to provide a reactant gas pathway from the annular section into the core section through the lower gas manifold, through a reaction zone in the core section, and from the upper portion of the core section to the annular section through the upper gas manifold.
7 more elements
A moving bed reactor comprising:
- a housing;
- a core section disposed within the housing;
- a first heat transfer media disposed within the core section;
- an annular section disposed within the housing;
- a second heat transfer media disposed within the annular section;
- and
- a reactor wall, wherein the reactor wall is disposed within the housing, wherein the reactor wall is disposed between and defines the core section and the annular section,
- wherein the first heat transfer media comprises:
- a particle, wherein the particle comprises:
- a discontinuous phase;
- and
- a matrix material,
- wherein the discontinuous phase is disposed within the matrix material, wherein the matrix material has a higher melting point than the discontinuous phase, and wherein the discontinuous phase has a melting point selected to be within a reaction temperature range, and wherein the particle further comprises:
- a shell material disposed about the matrix material, and wherein the shell material comprises C, B, Si, Al, Ti;
- an oxide of one or more of B, Si, Al, Ti;
- a nitride of one or more of B, Si, Al, Ti;
- a carbide of one or more of B, Si, Al, Ti;
- or a combination thereof.
15 more elements
A moving bed reactor comprising:
- a housing;
- a core section disposed within the housing;
- a first heat transfer media disposed within the core section;
- an annular section disposed within the housing;
- a second heat transfer media disposed within the annular section;
- and
- a reactor wall, wherein the reactor wall is disposed within the housing, wherein the reactor wall is disposed between and defines the core section and the annular section,
- wherein the annular section comprises one or more gas flow restrictions between a lower portion of the annular section and an upper portion of the annular section, and wherein the first heat transfer media has a first average particle diameter, wherein the second heat transfer media has a second average particle diameter, and wherein the first average particle diameter is larger than the second average particle diameter.
5 more elements
Dependencies are inferred from the claim text.