Assembly for securing a ferrule to a gear-box using a spring-loaded lock pin

An assembly for securing a drive shaft within a gear-box using a spring-loaded lock pin, the assembly comprising:

• a gear-box for enabling variable vehicle speed and torque, the gear-box comprising a housing having a drive shaft aperture extending through a sidewall thereof and a pair of aligned lock pin apertures extending through a pair of opposing housing walls transverse to the drive shaft aperture, the lock pin apertures each having an inwardly projecting key;
• a drive shaft comprising a ferrule inserted into the gear box through the drive shaft aperture, the ferrule having an annular recess defined within a cylindrical sidewall thereof;
• a spring-loaded lock pin comprising a head and a lock pin body extending through the lock pin apertures for interfacing with the annular recess of the ferrule and securing the ferrule within the gear box, the lock pin comprising:
• a longitudinally-extending keyway recessed into a cylindrical sidewall of the lock pin, such that the key of each lock pin aperture mates with the keyway for preventing rotation of the lock pin and enabling sliding movement of the lock pin between a locked position and an unlocked position;
• a slot recess corresponding to the cross-sectional shape of the ferrule recessed into the cylindrical sidewall of lock pin on one side thereof;
• a bellows disposed on one longitudinal end of the lock pin between the head of the lock pin and the gear-box, the bellows biasing the lock pin to the locked position and protecting the interior of the gear-box from external dust;
• a circlip disposed on the longitudinal end of the lock pin opposite to the bellows for retaining the lock pin within the lock pin apertures of the gear-box;
• an o-ring disposed on the lock pin between the circlip and the gear-box, the o-ring protecting the interior of the gear-box from external dust;
• and
• a washer disposed on the lock pin between the circlip and the o-ring, wherein the washer prevents damage to the o-ring;
• wherein, in the locked position of the lock pin, a portion of the lock pin is disposed within the annular recess of the ferrule to secure the ferrule within the gear box, and wherein the portion of the lock pin within the annular recess is viewable within the drive shaft aperture for indicating the locked condition;
• and
• wherein, in the unlocked position of the lock pin, the head of the lock pin is pressed toward the gear-box against the bias of the bellows such that the slot recess is aligned with the ferrule and the portion of the lock pin is slid out of the annular recess to enable release of the ferrule from the gear-box aperture.