Microlens arrays and method for fabricating the same
AssigneeSuzhou Han Hua Semiconductor Co., Ltd.
InventorsQian Fan, Xianfeng Ni
Life of this patent
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Abstract
A method for fabricating a microlens array includes: step S1, providing a first substrate, and forming a patterned mask layer on the first substrate; step S2, etching the first substrate to form spaced grooves; step S3, removing the patterned mask layer; step S4, attaching a photoresist layer to the upper surface of the first substrate; step S5, softening the photoresist layer so that it adheres to the inner wall of the groove to form a concave smooth surface; step S6, solidifying the photoresist layer to form a working mold; applying an adhesive material and the working mold through the second substrate. The microlens array is produced by pressing the mold together or injecting PDMS material into the surface of the working mold.
Claims12
A method for fabricating a microlens array comprising:
- step S1, providing a first substrate, and forming a patterned mask layer on the first substrate;
- step S2, etching the first substrate to form spaced grooves;
- step S3, removing the patterned mask layer;
- step S4, attaching a photoresist layer to an upper surface of the first substrate;
- step S5, softening the photoresist layer to adhere to inner walls of the spaced grooves to form a concave smooth surface;
- step S6, curing the photoresist layer to form a working mold;
- and either of
- step S71 or step S72;
- wherein the step S71 includes:
- providing a second substrate, coating an adhesive material on the second substrate;
- turning the second substrate over, and pressing the second substrate against the working mold;
- ultraviolet (UV) curing the adhesive material, and separating the second substrate from the working mold, and forming the microlens array on a surface of the second substrate;
- and
- the step S72 includes:
- injecting a polydimethylsiloxane (PDMS) material into a surface of the working mold, peeling the PDMS material off after solidification, and forming the microlens array on a surface of the PDMS material.
Dependencies are inferred from the claim text.