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US 12,428,720 B2Granted
Method for producing layers with improved uniformity in coating systems with horizontally rotating substrate guiding
AssigneeFraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
InventorsMichael Vergöhl, Andreas Pflug, Stefan Bruns, Tobias Zickenrott
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Abstract
The invention relates to a method for producing layers with very good uniformity in coating systems with horizontally rotating substrate guiding. Alternatively, certain layer thickness gradients can be set. The particle loading is also significantly reduced. The service life is much higher compared to other methods. Parasitic coatings are reduced. The coating rate is also increased.
Claims10
A method of depositing uniform layers on a rotationally moved substrate by magnetron sputtering, in which
- a) at least one substrate is arranged on a turntable in a vacuum chamber to enable a coating on a rotational movement of the substrate;
- and
- b) at least one layer is deposited on the at least one substrate by utilizing at least one coating source comprising a linearly extended dual magnetron source, with the layers of source material of the magnetron electrodes being formed by sputter gas,
- wherein the magnetron electrodes have a substantially asymmetrically poled magnet configuration;
- and wherein one of the magnetron electrodes has a polarity N-S-N and the other magnetron electrode has a polarity S-N-S;
- wherein the at least one coating source has an inhomogeneous plasma density that effects an inhomogeneous removal rate of the source material, and the at least one coating source has a generator with a settable pulse shape and pulse frequency in a frequency range of 20-60 kHz to control thickness of the layer, and wherein the settable pulse shape comprises sinusoidal pulses;
- and
- wherein the deposition of layers is not mediated by one or more correction masks to assist in the production of uniform distribution of the deposited layers.
5 more elements
Dependencies are inferred from the claim text.