Propeller blade or airfoil with wound composite root
AssigneesSafran, Safran Aircraft Engines
InventorsPierre Jean Faivre D'arcier, Clément Pierre Postec, François Charleux, Mattéo Minervino
Life of this patent
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Abstract
A turboprop engine blade or propeller airfoil made of composite material includes a fiber reinforcement densified by a matrix, the blade or propeller airfoil including along a longitudinal direction a root and an aerodynamic profile. The fiber reinforcement includes a fiber preform having a three-dimensional weave with a root preform part located in the root and an aerodynamic profile part located in the aerodynamic profile, the root preform and aerodynamic profile parts being connected to one another by three-dimensional weaving. The root preform part includes two woven skins wound around an insertion element.
Claims9
A method for manufacturing a turboprop engine blade or propeller airfoil made of composite material comprising a fiber reinforcement densified by a matrix, the method comprising:
- producing by three-dimensional weaving of a fiber blank made as a single piece, the fiber blank having a flat shape extending along a longitudinal direction and a transverse direction respectively corresponding to the span direction and to the chord direction of the blade or propeller airfoil to be manufactured, the fiber blank comprising a root part and an aerodynamic profile part extending along the longitudinal direction from its the root part and along the transverse direction between a leading edge portion and a trailing edge portion,
- shaping the fiber blank to obtain a fiber preform as a single piece having said aerodynamic profile part forming an aerodynamic profile preform and said root part forming a root preform, and
- densifying the fiber preform by a matrix to obtain the blade or propeller airfoil made of composite material having the fiber reinforcement consisting of the fiber preform and densified by the matrix, and forming a single piece with an integrated root, wherein the root part of the fiber blank comprises a non-interlinking extending along a plane parallel to the surface of the fiber blank over the whole root part, said non-interlinking separating the root part into two woven portions and wherein the shaping of the fiber blank comprises the winding of each woven portion around an insertion element in such a way as to form the root preform part.
A turboprop engine blade or propeller airfoil made of composite material comprising a fiber reinforcement densified by a matrix, the blade or propeller airfoil including, along a longitudinal direction, a root and an aerodynamic profile, the fiber reinforcement comprising a fiber preform having a three-dimensional weave with a root preform part located in the root and an aerodynamic profile part located in the aerodynamic profile, the root and aerodynamic profile preform parts being connected to one another by three-dimensional weaving, wherein the root preform part comprises a non-interlinking separating said root preform part into two woven skins wound around an insertion element.
Dependencies are inferred from the claim text.