Medical device, method of using and making the same

A biocompatible reusable surgical medical device, comprising:

• a hydrophilic foam material laundered in an aqueous solution of low particulate water to reduce manufacturing particulates, the hydrophilic foam material has less than 10,000 particles/cm2≥5 μm, and having a continuous voidless body region, a top surface, a bottom surface, and side surfaces, wherein the continuous voidless body region comprises an open celled structure, wherein the hydrophilic foam material comprises a cellulose free material, a latex free material, a bisphenol A (BPA) free material, and di(2-ethylhexyl) phthalate (DEHP) free material;
• and
• a plurality of scratch resistant radiopaque ink dot imaging markers formed in a grid pattern directly on the top surface, wherein the plurality of scratch resistant radiopaque ink dot imaging markers are configured to be visible with external imaging and each of the plurality of scratch resistant radiopaque ink dot imaging markers are spaced apart from each other, and
• wherein the biocompatible reusable surgical medical device is configured to be reused during a medical procedure.

A biocompatible reusable multi-use surgical medical device for repeated use during a medical procedure, comprising:

• a laundered flexible hydrophilic foam material having a top surface, a bottom surface, and side surfaces, wherein the laundered flexible hydrophilic foam material includes a continuous open celled structure extending without voids throughout the entire flexible hydrophilic foam material, wherein the laundered flexible hydrophilic foam material is configured to be foldable into various shapes and sizes during a medical procedure, wherein the laundered flexible hydrophilic foam material is laundered in an aqueous solution of low particulate water to reduce manufacturing particulates, the laundered flexible hydrophilic foam material has less than 10,000 particles/cm2≥5 μm, and, wherein the laundered flexible hydrophilic foam material comprises a cellulose free material, a latex free material, a bisphenol A (BPA) free material, and a di(2-ethylhexyl) phthalate (DEHP) free material;
• and
• a plurality of spaced apart scratch resistant radiopaque ink imaging markers arranged in a grid pattern directly on the top surface of the laundered flexible hydrophilic foam material, wherein at least a portion of the plurality of spaced apart scratch resistant radiopaque ink imaging markers are configured to be visible with external imaging at different spatial orientations and each of the plurality of spaced apart scratch resistant radiopaque ink imaging markers have a width in a range from about 0.5 mm to about 2 mm.