Fabrication of field effect transistors with ferroelectric materials
AssigneeTaiwan Semiconductir Manufacturing Co., Ltd.
InventorsCheng-Ming Lin, Sai-Hooi Yeong, Chi On Chui, Ziwei Fang, Huang-Lin Chao
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Abstract
A semiconductor structure includes gate spacers disposed over a semiconductor layer, a hafnium-containing dielectric layer, where a first portion of the hafnium-containing dielectric layer having a first thickness is disposed over the semiconductor layer and a second portion of the hafnium-containing dielectric layer having a second thickness is disposed along sidewalls of the gate spacers, and where the first thickness is greater than the second thickness, and a metal gate electrode disposed over the hafnium-containing dielectric layer and between the gate spacers.
Claims20
A semiconductor structure, comprising:
- a semiconductor layer disposed over a substrate;
- a shallow trench isolation (STI) structure disposed over the substrate and surrounding the semiconductor layer;
- gate spacers disposed over the semiconductor layer;
- an interfacial layer disposed on the semiconductor layer;
- a hafnium-containing dielectric layer of a same and uniform material in its entirety, wherein a first portion of the hafnium-containing dielectric layer having a first thickness is disposed on the interfacial layer and a second portion of the hafnium-containing dielectric layer having a second thickness is disposed along sidewalls of the gate spacers and interfacing side surfaces of a metal gate electrode, and wherein the first thickness is greater than the second thickness;
- the metal gate electrode disposed over the hafnium-containing dielectric layer and between the gate spacers;
- and
- source/drain features formed over the semiconductor layer, the source/drain features directly contact side surfaces of the gate spacers, wherein a top surface of the STI structure is below a bottom surface of the source/drain features,
- wherein bottom surfaces of the interfacial layer, the second portion of the hafnium-containing dielectric layer, and the gate spacers are substantially coplanar,
- wherein the hafnium-containing dielectric layer includes a ferroelectric orthorhombic phase in both the first and second portions of the hafnium-containing dielectric layer, wherein electric dipoles within both the first and second portions of the hafnium-containing dielectric layer are oriented substantially in a same direction parallel to an electric field that is applied when forming the first and second portions of the hafnium-containing dielectric layer.
A semiconductor structure, comprising:
- a semiconductor fin disposed over a substrate;
- an isolation structure disposed over the substrate and surrounding the semiconductor fin;
- a metal gate structure disposed over the semiconductor fin, wherein the metal gate structure includes an interfacial layer, a hafnium oxide layer disposed over the interfacial layer, and a metal gate electrode disposed over the hafnium oxide layer, wherein the hafnium oxide layer is of a same and uniform material in its entirety;
- a gate spacer disposed along a sidewall of the metal gate structure, wherein a first portion of the hafnium oxide layer disposed along the gate spacer and interfacing side surfaces of the metal gate structure is thinner than a second portion of the hafnium oxide layer disposed directly over the interfacial layer, and a bottom surface of the first portion of the hafnium oxide layer is below a bottom surface of the second portion of the hafnium oxide layer;
- a source/drain feature disposed over the semiconductor fin and adjacent the gate spacer;
- and
- an interlayer dielectric (ILD) layer disposed over the source/drain feature and the isolation structure, wherein a bottom surface of the ILD layer is below a bottom surface of the source/drain feature,
- wherein electric dipoles within both the first and second portions of the hafnium oxide layer are oriented substantially in a same direction unidirectional and perpendicular to a top surface of the substrate.
A semiconductor structure, comprising:
- a semiconductor fin disposed over a substrate;
- a shallow trench isolation (STI) layer disposed over the substrate and surrounding the semiconductor fin;
- a metal gate structure disposed over the semiconductor fin, wherein the metal gate structure includes:
- an interfacial layer;
- a hafnium oxide layer disposed over the interfacial layer, wherein the hafnium oxide layer is of a same and uniform material in its entirety;
- and
- a metal gate electrode disposed over hafnium oxide layer;
- and
- a gate spacer disposed along a sidewall of the metal gate structure, wherein a first portion of the hafnium oxide layer disposed along the gate spacer and interfacing side surfaces of the metal gate structure has a first thickness and a second portion of the hafnium oxide layer disposed along the interfacial layer has a second thickness that is greater than the first thickness;
- a source/drain epitaxial feature disposed over the semiconductor fin and adjacent the metal gate structure;
- and
- an interlayer dielectric (ILD) layer disposed over the source/drain epitaxial feature and the STI layer, wherein the source/drain epitaxial feature is isolated from the STI layer by the ILD layer,
- wherein a top surface of the semiconductor fin is in direct contact with the interfacial layer, the second portion of the hafnium oxide layer, and the gate spacer,
- wherein both the first and second portions of the hafnium oxide layer are ferroelectric having a crystalline structure, wherein electric dipoles within both the first and second portions of the hafnium oxide layer are oriented substantially in a same direction parallel to each of a first applied electric field when forming the second portion of the hafnium oxide layer, a second applied electric field when forming the first portion of the hafnium oxide layer, and a third applied electric field when annealing the first and second portions of the hafnium oxide layer.
Dependencies are inferred from the claim text.