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US 12,410,274 B2Granted
Anionic dispersion polymerization process to make random copolymer rubber
AssigneeBridgestone Americas Tire Operations, LLC
InventorsDavid M. Roggeman, James J. Kuhel, III, Terrence E. Hogan
Life of this patent
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Abstract
Embodiments are directed to anionic rubber polymerization processes conducted in a non-aqueous dispersion utilizing conjugated diene and vinyl aromatic monomers and a dispersing agent formed in-situ during the polymerization process.
Claims20
A process for producing a copolymer by anionic dispersion polymerization comprising:
- adding to a first polymerization reactor:
- a first monomer charge comprising a first conjugated diene monomer and optionally a first vinyl aromatic monomer;
- organolithium polymerization initiator;
- and a non-aqueous dispersing medium,
- wherein the first monomer charge is polymerized to form a first block of a dispersing agent, the first block being soluble in the non-aqueous dispersing medium, and
- wherein at least 8% to 20% by wt of total monomer is provided by the first monomer charge, the total monomer being the sum of all monomer charges;
- and
- adding to a second polymerization reactor:
- the first block, the non-aqueous dispersing medium, a second monomer charge comprising a second vinyl aromatic monomer and a second conjugated diene monomer;
- and organolithium polymerization initiator,
- wherein the second monomer charge is polymerized to form the copolymer, the copolymer being the polymerized reaction product of at least 30% to 90% by weight of the second vinyl aromatic monomer, based on a total weight of the copolymer, and at least 10% to 70% by weight of the second conjugated diene monomer, based on the total weight of the copolymer, and
- wherein the second polymerization reactor produces an outlet stream comprising the copolymer and a second block of the dispersing agent, the second block being insoluble in the non-aqueous dispersing medium and linked with the first block to form the dispersing agent, and
- wherein the dispersing agent disperses the copolymer in the non-aqueous dispersing medium,
- adding coupling agent into the outlet stream, wherein the coupling agent attaches to the copolymer to increase the Mooney viscosity of the copolymer, wherein the coupling agent comprises a non-organometallic aromatic triester coupling agent.
11 more elements
Dependencies are inferred from the claim text.